FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Charge Air Cooler Outlet Pipe Replacement



Charge Air Cooler Outlet Pipe Replacement

Removal Procedure





1. Loosen the charge air cooler outlet pipe clamp (1) at the intake manifold (2).
2. Disconnect the engine wiring harness electrical connector from the intake air pressure and temperature sensor.
3. Remove the front bumper fascia extension. Refer to Front Bumper Fascia Extension Replacement (Front Bumper Fascia Extension Replacement) .




4. Loosen the charge air cooler outlet pipe clamp (1) at the charge air cooler assembly (2).
5. Remove the charge air cooler outlet pipe (3).



Installation Procedure






Notice: Refer to Fastener Notice (Fastener Notice) .

1. Install the charge air cooler outlet pipe (3) to the charge air cooler assembly (2).

Tighten the clamp to 5 N.m (44 lb in).

2. Install the front bumper fascia extension. Refer to Front Bumper Fascia Extension Replacement (Front Bumper Fascia Extension Replacement) .




3. Connect the engine wiring harness electrical connector to the intake air pressure and temperature sensor.
4. Install the charge air cooler outlet pipe to the intake manifold (2) and tighten the charge air cooler outlet pipe clamp (1).

Tighten the clamp to 5 N.m (44 lb in).