Clutch Pedal Assembly: Service and Repair

Clutch Pedal Replacement

Removal Procedure




1. Remove the clutch pedal pivot nut (1).




2. Disconnect the electrical connector (1) from the clutch position sensor (2)




3. Depress the tabs of the clutch master cylinder pushrod retainer and release the clutch pedal from the pushrod.




4. Remove the clutch pedal bracket to front of dash nuts (2).
5. Remove the steering column mounting bolts. Move the steering column enough to have clearance to remove the clutch pedal and pedal bracket assembly. Refer to Steering Column Replacement (Steering Column Replacement).
6. Remove the clutch pedal assembly (1).

Installation Procedure




1. Install the clutch pedal assembly (1).

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the clutch pedal bracket to front of dash nuts (2) and tighten to 10 Nm (89 lb in).
3. Move the steering column to the original position and install the mounting bolts. Refer to Steering Column Replacement (Steering Column Replacement).




4. Install the clutch master cylinder pushrod to the clutch pedal, ensure that the pushrod retainer is fully seated to the pedal.




5. Install the clutch pedal pivot nut (1) and tighten to 10 Nm (89 lb in).




6. Connect the electrical connector (1) to the clutch position sensor (2)

Warning

Replacement or reprogramming of the ECM, or replacement of the clutch pedal position sensor (CPPS) or clutch pedal requires that a CPPS learn procedure be performed. Failure to perform the CPPS learn procedure may result in personal injury or damage to the vehicle or its components if the vehicle is in gear and the starter motor is accidentally engaged.

7. Perform the clutch pedal position sensor learn procedure. Refer to Clutch Pedal Position Sensor Learn (M86 - Manual Transmission) for Getrag 5 speed transmission or Clutch Pedal Position Sensor Learn (MU3 - Manual Transmission) for MU3 transmission.