Fuel Tank Fuel Pump Module Replacement

Fuel Tank Fuel Pump Module Replacement

Special Tools

* EN-807 - Plugs

* EN-6015 - Plugs

* EN-48279 - Main Fuel Pump Locking Ring Remover/Installer

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Removal Procedure

Warning: Refer to Gasoline/Gasoline Vapors Warning Service Precautions.


Warning: Refer to Fuel Vapors in Evaporative Emission Components Warning Fuel Vapors in Evaporative Emission Components Warning.


Warning: Refer to Safety Goggles and Fuel Warning Safety Goggles and Fuel Warning.


1. Remove the fuel tank. Refer to Fuel Tank Replacement Fuel Tank Replacement.




2. Disconnect the fuel tank fuel pump module wiring harness plug (1) from the fuel tank fuel pump module (3).

3. Disconnect the fuel feed pipe (2) from the fuel tank fuel pump module (3). Refer to Plastic Collar Quick Connect Fitting Service Plastic Collar Quick Connect Fitting Service.

4. Close the fuel feed pipe with EN-807 - plugs.




5. Install the EN-48279 - remover/installer (1) to the fuel pump module lock ring (2).

Note: DO NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.

6. Using the EN-48279 - remover (1) and a long breaker-bar, rotate the lock ring in a counterclockwise direction in order to unlock the lock ring.

7. Remove the EN-48279 - remover/installer (1) and the fuel pump module lock ring (2).





Note: Lift the fuel tank fuel pump module up slightly. Be careful because of the fuel level sensor.

8. Remove the fuel tank fuel pump module lock ring (1).

9. Remove the fuel tank fuel pump module (2).

10. Remove and DISCARD the fuel pump module seal (3).

11. Remove the fuel level sensor from the fuel tank fuel pump module. Refer to Fuel Level Sensor Replacement Service and Repair.

Installation Procedure

1. Install the fuel level sensor to the fuel tank fuel pump module. Refer to Fuel Level Sensor Replacement Service and Repair.





Note: Be careful because of the fuel level sensor.

2. Install a NEW fuel pump module seal (3).

3. Install the fuel tank fuel pump module (2).

4. Install the fuel tank fuel pump module lock ring (1).





Note: The fuel pump module lock ring fits only in one position, pay attention for the mounting position.

5. Install the EN-48279 - installer (1) to the fuel pump module lock ring (2).

Note: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.

6. Using the EN-48279 - remover/installer (1) and a long breaker-bar, rotate the lock ring clockwise direction in order to lock the lock ring.




7. Connect the fuel tank fuel pump module wiring harness (1) to the fuel tank fuel pump module (3).

8. Remove the EN-807 - plugs from the fuel feed pipe (2).

9. Connect the fuel feed pipe (2) to the fuel tank fuel pump module (3). Refer to Plastic Collar Quick Connect Fitting Service Plastic Collar Quick Connect Fitting Service.

10. Install the fuel tank. Refer to Fuel Tank Replacement Fuel Tank Replacement.