FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Thermostat: Service and Repair



11 53 000 Removing and installing or replacing coolant thermostat (N52)







WARNING:
Risk of scalding.
Only perform these tasks on an engine that has cooled down.
Danger of injury.
Risk of slipping due to coolant on the floor.







Recycling:
Catch and dispose of drained coolant.
Observe country-specific waste disposal regulations.

IMPORTANT:
Read and comply with General Notes.
Protect plug connections against coolant and contamination.
Cover plug connections with suitable materials.







Necessary preliminary tasks:
- Remove front underbody protection.
- Place collecting vessel for coolant under engine compartment.







NOTE: Illustration shows coolant thermostat removed.

Disconnect coolant hoses (arrows) on the thermostat (1) with clamping tongs.







NOTE: Illustration shows coolant thermostat removed.

Release hose clamp (1) and detach coolant hose.
Release hose clamp (2) and detach coolant hose.
Unlock and detach coolant hose (3).
Unlock and detach coolant hose (4).
Disconnect plug connection (5).
Release screws (6).
Tightening torque: 11 53 1AZ.
Remove coolant thermostat (7).







Assemble engine.
Fill the cooling system.
Observe capacities.

Installation note:
Check coolant hoses for cracks and damage.
Renew coolant hoses as required.

Recommendation:
On vehicles older than five years, renew coolant hoses.
Check cooling system for tightness and function.


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