FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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11 61 362 Replacing Right Charge Air Duct




11 61 362 - Replacing right charge-air duct (N54)





Special tools required:
- 11 8 670 11 8 670 Pliers





Necessary preliminary tasks:
- Remove coolant expansion tank Service and Repair
- Remove underbody protection Removing and Installing/Replacing Front Underbody Protection





Important!
Coat sealing rings of quick-connect couplings with antiseize agent.
Pressure pipes cannot be fitted without antiseize agent.





Mark vacuum hoses (1) and detach.
Unfasten bolts and nuts.
Tightening torque bolt 11 65 6AZ 11 65 Turbocharger and Control
Raise bracket (2) slightly.
Mark vacuum hoses on underside and detach.
Remove holder (2).





Release nuts and remove heat shield.





Release clamp and detach charge-air duct (1).





Release clamp and detach charge-air duct (1).





Installation:
Check O-rings and replace if necessary.
Prior to fitting, coat O-ring with suitable antiseize agent.





Unlock and detach coolant hose (1).
Unlock quick-connect coupling.
Detach charge-air duct (2) from intercooler (3) and remove.





Important!
Risk of damage! to sealing rings!
Special tool 11 8 670 11 8 670 Pliers is essential.

Attach charge-air duct (1) with special tool 11 8 670 11 8 670 Pliers to intercooler.

Installation:
- Coat sealing rings of quick-connect couplings with antiseize agent.
- Pressure pipes must audibly snap into place





Assemble engine.
Check DME (turbocharger) for correct operation.