Valve Body: Service and Repair

Removing and Installing Valve Body




- Remove oil sump. Service and Repair
- Remove oil filter screen. Service and Repair
Installation:
- Tightening torque: Mechanical Specifications
- Check length of bolts.
Bolts with conical bolt head = 65 mm (2.559") long.




- Remove valve body.
- Unscrew Torx bolts with Special Tool 00 2 100.
IMPORTANT!
- Only unscrew bolts with bolt head size A = 12 mm.
Installation:
- Bolts differ in length.
Bolts (1) = 65 mm (2.559") long.
Bolts (2) = 60 mm (2.362") long.




Installation:
- Tighten Torx bolts with Special Tools 00 2 100 and 00 2 050.
- Tightening torque: Mechanical Specifications




Installation:
- Mount valve body that clamp on selector valve can be connected in operating finger of pawl. This requires pulling transmission cable slightly so that throttle cam (2) cannot clamp on throttle pressure valve (3).




- Install valve body and screw in bolts only finger tight.
- Align valve body with Special Tool 24 3 050.
If special tool is not available, check that distance from valve body case to pin of throttle pressure piston is 11.5 mm (0.453"). Tighten valve body bolts.




EH Transmission:
- Turn bayonet fastener (1) to the left.
- Pull off plug (2).
- Unscrew nut (3).
Installation:
- Connect plug (2) in such a manner that marking lines are aligned.




- Pull out socket toward inside.
Installation:
- Check O-ring (4), replacing if necessary.
- Plug in socket with flat side facing out.
- Tightening torque: Mechanical Specifications




Note: Also mount pulse transmitter on the valve body, Tabs on holder (5) must engage in grooves of plug.