FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Evaporator Case: Service and Repair



- Disconnect battery ground lead.

- Remove and install instrument panel trim at bottom left. Service and Repair

- Remove and install tray. Service and Repair





- Discharge system.

Installation:
Charge and check air conditioner for leaks after installing evaporator housing.





- Unscrew bolts (1 and 2) and take off trim panel (3).





- Remove insulation (1).

- Disconnect pipes.

- Insert plugs in open connections immediately.

Installation:
Coat threads with refrigerating machine oil.
Replace gaskets.
Tightening torque.
Check connections of charged system for leaks.





- Disconnect plug.

Connections of Multiple Pin Plug

Numbers are located on back of plug receptacle.
1 = gray
2 = violet
3 = white
4 = green yellow
5 = brown
6 =





- Pull off plug on temperature sensor.





- Unscrew bolts (1 and 2).

- Remove bracket (3).





- Unscrew bolts (1) on left and right sides.





- Open left and right fasteners.

- Remove evaporator housing.

- Reverse procedure to install.