FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Rail Assembly Overview






Fuel Rail Assembly Overview






1 - Radial Adjustment

Replace if damaged

2 - Fuel Injector

With combustion chamber seal (Teflon seal), always replace

Replace O-rings

Note correct installation position

Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors

3 - Support Ring

4 - Fuel Rail

Removing and installing, refer to => [ Intake Manifold with Fuel Rail ] Intake Manifold With Fuel Rail

5 - Fuel Pressure Sensor (G247)

22 Nm

Tighten connections to 30 Nm

6 - Low Fuel Pressure Sensor (G410)

7 - Fuel Pressure Regulator Valve (N276)

8 - Mechanical Single-Piston High-Pressure Pump

With Fuel Pressure Regulator Valve (N276) and Low Fuel Pressure Sensor (G410)

An electrical fuel pump, located in the fuel tank, supplies fuel to the mechanical high-pressure pump at a pressure of approximately 6 bar.

When installing high-pressure pump, make sure that no dirt enters the fuel system.

The fuel system must be pressureless to install the high-pressure pump, releasing fuel pressure. Refer to => [ Before Opening High Pressure Fuel Injection System ] Service and Repair.

Do not install fuel lines with tension

Removing and installing, refer to => [ High Pressure Pump ] High Pressure Pump

9 - EVAP Canister Purge Regulator Valve (N80)

10 - Throttle Valve Control Module (J338), Throttle Drive for Electronic Power Control (G186),

Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) (G187) and Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) (G188)

After replacing the throttle valve control module (J338), it must be adapted to the engine control module (J623) see vehicle diagnosis and service system (VAS 5052) "Guided Function".

11 - Intake Air Temperature Sensor 2 (G299)

5 Nm

12 - Intake Manifold Bolts

9 Nm

13 - Intake Manifold

Removing and installing, refer to => [ Intake Manifold with Fuel Rail ] Intake Manifold With Fuel Rail