Outer CV Joint, 88 mm Diameter or 100 mm Diameter

Outer CV Joint, 88 mm Diameter or 100 mm Diameter

Special tools, testers and auxiliary items required

• CV joint boot clamp tool (3340)

• Circlip pliers (commercially-available)

• Sealant. Allocation, refer to the Electronic Parts Catalog (ETKA).

Removing






- Secure the drive axle with protective covers in a vise clamp.

- Open the clamp using (3340).

Insert the (3340) at the front of the clamp, as shown in the illustration.

- Slide back protective boot.

- Strike a copper or brass drift - A - on CV joint inner race with a hammer.






- Remove joint and protective joint boot.

- Remove the circlip.

Installing






- Slide joint protective boot onto drive shaft.

Joints and protective joint boots must be free of grease.

- Position protective joint boot between - arrows -.

1 Circlip (snap ring), must be replaced.

88 mm Diameter Outer CV Joint

- Apply 40 grams of joint grease to inside of joint.

100 mm Diameter Outer CV Joint

- Apply 70 grams of joint grease to inside of joint.

Continuation for Both CV Joints






- Before installing joint piece, splines - A - must be lightly coated with grease used in joint.

- Insert sealing ring in groove on shaft.

- Slide on CV joint up to sealing ring.






- Align sealing ring at center with opening upward - see arrows -.

- Install the old drive axle bolt in the joint as shown in the illustration.






- Drive joint onto drive axle with plastic hammer until circlip engages.

- Insert 50 grams of drive axle grease into joint on boot side.

- Install the protective boot on the outer joint.

- Bleed protective joint boot.

- Make sure the protective boot is seated on the joint correctly.

- Protective joint boot must fit in groove and on joint contour.

Install the clamp on the 88 mm diameter or 100 mm diameter outer joint.






- Engage the clamp at the first catch by hand.

- Close the clamp using (3340).






(3340) must be inserted at front of clamp, as depicted in illustration.