FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Tie Rod End







Tie Rod End

Special tools, testers and auxiliary items required

Torque wrench (V.A.G 1331)

Torque wrench (V.A.G 1332)

Ring Spanner Insert (V.A.G 1332/7)

Ball joint puller (T40010 A)

Removing






- Remove the front wheel.

- Measure the dimension - a - between the tie rod head - 1 - and the left and right tie rod - 2 - and make a note of the value. Dimension - a - must be the same on the left and right sides after installing.

- If necessary, shorten the "longer" tie rod head (installed it deeper into the tie rod).

- Remove the nut - 1 - from the tie rod end joint pin - 2 - until it is flush with the joint pin threads. Counterhold when loosening.






To protect thread, screw nut on pin a few turns.

- Press off track rod ball joint from wheel bearing housing using (T40010 A). Remove the nut.






Make sure that both puller lever arms are parallel to each other when using greatest force, adjust if necessary.

- Loosen the nut - 2 -. Counterhold the tie rod end - 3 -.






- Remove the tie rod end - 3 -.

Installing

Install in reverse order of removal. Note the following:

Tightening specifications, refer to => [ Electromechanical Power Steering Gear Overview ] Electromechanical Power Steering Gear Overview

Tightening specifications, refer to => [ Electromechanical Power Steering Gear with Tie Rods Overview ] Electromechanical Power Steering Gear With Tie Rods Overview

- Mount the tie rod head - 1 - on the tie rod - 2 - until dimension - a -, which was measured during removal, is reached.






- Align the tie rod head - 1 - so that the pin is in the installation position.

- Insert the tie rod end into the wheel bearing housing as far as the stop.

- Tighten the nut - 1 -. Counterhold when tightening.






- Tighten the nut - 2 -.






- Install the front wheel.

- Axle alignment is required, see Table. Refer to => [ Wheel Alignment ] Wheel Alignment.

The axle alignment must be performed on a VW/Audi approved alignment stand.