FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Supercharger Overview






Supercharger Overview

Follow the guidelines for cleanliness. Refer to => [ Clean Working Conditions ] Clean Working Conditions.

Before testing or performing a repair, check all air guide pipes and hoses and all vacuum lines for leaks and secure seating.






1 Engine Lifting Eye

2 Bolt

27 Nm

3 Supercharger

With charge air coolers

Supercharger, removing and installing, refer to => [ Supercharger ] Supercharger

Charge air cooler assembly overview, refer to => [ Charge Air Cooler Overview ] Charge Air Cooler Overview

Fasten to the engine and transmission holder (VAS 6095) => [ Supercharger, Securing to Engine and Transmission Holder ] Supercharger, Securing to Engine and Transmission Holder

Fasten to the (VAS 6095) when performing the leakage test, refer to => [ Supercharger, Securing to Engine and Transmission Holder for Leak Test ] Supercharger, Securing to Engine and Transmission Holder For Leak Test

4 Insulation Plate

5 Bolt

5 Nm

6 Rubber Grommet

Quantity: 2

7 Intermediate Flange

8 Bolt

9 Throttle Valve Control Module (J338)

10 O-ring

Replace

11 Connection

12 Bolt

13 Bracket

For change-over valves

14 Bolt

9 Nm

15 Bolt

16 Intermediate Flange

17 Control Valve Control Unit (J808)

18 Bleeder Screw

1.5 to 3.0 Nm

For the left charge air cooler

19 Bolt

20 Intake Air Temperature Sensor (G42) / Manifold Absolute Pressure Sensor (G71)

21 O-ring

Replace

22 Nut

20 Nm

23 O-ring

Replace

24 Threaded Pin

17 Nm

25 Bolt

10 Nm

Replace

Self-locking

Always clean the threaded holes with a thread tap before assembling

26 Charge Air Pressure Sensor

Cylinder bank 1 (right) charge air pressure sensor (G31)

Cylinder bank 2 (left) charge air pressure sensor 2 (G447)

Removing and installing, refer to => [ Charge Air Pressure Sensor (G31) and Charge Air Pressure Sensor 2 (G447) ] Service and Repair

27 Seals

Replace

28 O-ring

Replace

Quantity 2

29 Connecting Piece

For crankcase ventilation

Installed position, refer to => [ Installing the Crankcase Ventilation Connector ] Oil Check Valves and Oil Separator Overview

30 O-ring

Replace

Quantity 2