FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Ride Control Solenoid Valve: Description and Operation






Connecting Piece, Replacing

Special tools, testers and auxiliary items required

Air Hose Pliers (VAS 6228)

Torque Wrench (V.A.G 1783)

Standard socket open end 12 mm

If connector leaks, if air line is long enough, it can be shortened by 10 mm and a new connecting piece installed.

Clean separation point area before disconnecting air line connector.

Contaminants entering the lines can lead to system malfunction.

- Clean connector piece area.

- Remove connector piece and air line.

- Remove cutting ring from air line.

- Using (VAS 6228) , cut the air line behind pressure point from cutting ring at right angle.

- Then mark air line ends in vehicle with a waterproof pen.






With 17 mm or 22 mm markings, check whether connector piece is inserted far enough in air line.

- Always replace connector piece.

Always observe tightening specification!

- Install new connector piece by hand and tighten => [ Tightening specifications ] Air Supply Unit and Solenoid Valve Block Overview.

Only remove transport protection caps - 2 and 3 - after connecting air line - 4 -.






- Route air line with appropriate clips/grommets in vehicle. Replace cut cable ties if necessary.

- Remove transport protection - 2 and 3 -.

- Slide air line - 4 - in with some force as far as stop in connector piece - 1 -.

Air lines are installed correctly when only one of the two markings is visible - arrow A -.