FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Front Suspension






Steel Spring Shock Absorber

Special tools, testers and auxiliary items required

Torque Wrench 5-50 Nm (V.A.G 1331)

Torque Wrench 40-200 Nm (V.A.G 1332)

Spreader (3424)

Tensioning Strap (T10038)

Vehicle Diagnosis Tester

Wood block (hardwood) 30 x 50 x 100 mm

Removing

- Place the vehicle on a hoist.

- Remove the tower brace. Refer to => [ Tower Brace ] Front Suspension.

- Remove the bolts - arrows - and move the windshield washer fluid reservoir - 1 - slightly to the side.






- Remove the wheel.

- Secure the wheel housing liner using a (T10038) - 1 -, as illustrated.






- Remove the bolt - arrow - and remove the bracket - 1 - brake line and electric wires from the wheel bearing housing.






- Remove shock absorber fork. Refer to => [ Shock Absorber Fork ] Front Suspension.

- Remove the nuts - arrows - and remove the steel spring damper.






Be careful not to damage the protective sleeves on the steering and drive axle removing the steel spring damper.

Installing






Install in reverse order of removal. Note the following:

- Attach the steel spring damper to the body first.

- Tighten the new nuts - arrows - diagonally.

Tightening specifications, refer to => [ Air Spring Damper/Steel Spring Damper, Shock Absorber Fork, Upper Control Arm and Tower Brace Overview ] Air Spring Damper/Steel Spring Damper, Shock Absorber Fork, Upper Control Arm and Tower Brace Overview.

Tightening specifications, refer to => [ Track Control Arm, Ball Joint, Guide Link and Level Control System Sensor Overview ] Track Control Arm, Ball Joint, Guide Link and Level Control System Sensor Overview.