FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Upper Control Arm






Upper Control Arm

Special tools, testers and auxiliary items required

Engine-/Gearbox Jack (V.A.G 1383 A)

Wheel Hub Support (T10149)

Torque Wrench 40-200 Nm (V.A.G 1332)

Ring Spanner Insert, 16 mm (V.A.G 1331/12)

Torque Wrench 5-50 Nm (V.A.G 1331)

Removing

- Place the vehicle on a hoist. Refer to => [ Raising and Lowering ] Description and Operation.

- Remove the tower brace. Refer to => [ Tower Brace ] Front Suspension.

- Remove the bolts - arrows - and move the windshield washer fluid reservoir - 1 - slightly to the side.






- Remove the wheel.

- Secure the brake disc with a wheel bolt.

- Remove the bolt - 1 -.






- Remove the bolt - 3 -.

- Remove the bolt - 1 -.






- Remove the bolt - 3 -.

- Remove the brake line and wires from the bracket on the wheel bearing housing.






- Turn the wheel hub until one of the holes for the wheel bolts is on top.

- Install (T10149) - 1 - with wheel bolt on wheel hub.






- Support wheel bearing housing over (T10149) with (V.A.G 1383 A).

Do not lift or lower the vehicle if the (V.A.G 1383 A) is below it.

Do not leave the (V.A.G 1383 A) under the vehicle longer than is necessary.

- Remove the bolt - 1 -.






The slits in the wheel bearing housing must not be widened using a chisel or similar tool!

- Remove booth joint pins in the upper control arm - 2 - from the wheel bearing housing.

Do not lower wheel bearing housing more than necessary.

- Remove the nuts - arrows - and swivel the air spring damper/steel spring damper downward and out of the suspension strut tower.






The air spring damper/air spring damper remains inside the vehicle.

Be careful not to damage any components.

- Remove the bolt - 4 and 3 - and remove the front upper control arm and the rear upper control arm.






Installing

Install in reverse order of removal. Note the following:

Tightening specifications, refer to => [ Air Spring Damper/Steel Spring Damper, Shock Absorber Fork, Upper Control Arm and Tower Brace Overview ] Air Spring Damper/Steel Spring Damper, Shock Absorber Fork, Upper Control Arm and Tower Brace Overview.

Bonded rubber bushings can only be turned to a limited extent. Only tighten suspension bolts when vehicle is in curb weight or control position. Refer to => [ Wheel Bearing, with Air Suspension, Lifting to Curb Weight Position ] Wheel Bearing, With Air Suspension, Lifting to Curb Weight Position or => [ Wheel Bearing, with Coil Spring, Lifting to Curb Weight Position ] Wheel Bearing, With Coil Spring, Lifting to Curb Weight Position.

- Install the upper control arm - 2 - and tighten the bolt - 4 and 3 - hand-tight.






- Insert both of upper control arm joint pins - 2 - in the wheel bearing housing and insert the bolt - 1 -.

- Install the air spring damper/steel spring damper into the suspension strut tower and tighten the nuts - arrows - diagonally.






- Install the threaded connector - 3 - but do not tighten it.






- Tighten the threaded connection - 1 -.






Push the upper control arms down as far as possible while tightening the bolts!

- Lift the wheel bearing in the control position. Refer to => [ Wheel Bearing, with Air Suspension, Lifting to Curb Weight Position ] Wheel Bearing, With Air Suspension, Lifting to Curb Weight Position or => [ Wheel Bearing, with Coil Spring, Lifting to Curb Weight Position ] Wheel Bearing, With Coil Spring, Lifting to Curb Weight Position.

Push the upper control arm toward the inside of the vehicle when tighten the bolt - 3 or 4 -.

- Tighten the bolt - 4 or 3 -.

- Tighten the rest of the threaded connections.

- Mount wheel and tighten.

- Place vehicle on wheels. Refer to => [ Raising and Lowering ] Description and Operation.

- Axle alignment is required, see table. Refer to => [ Wheel Alignment ] Wheel Alignment.