FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Brake Disc, Replacing







Brake Disc, Replacing

Special tools, testers and auxiliary items required

Socket XZN 9 (T50036)

Torque wrench (V.A.G 1332)

Torque wrench (V.A.G 1331)

Piston resetting tool (T10145)

Removing

Pay attention to the left or right installed locations when installing the brake rotors.

- Raise the vehicle.

- Remove wheels.

- Disconnect the connector for the brake pad wear display - arrow -.






- Release the connector from the mount while turning it 90° at the same time.






- Remove the connector from the bracket.

- Unhook brake line from retainer






- Remove brake pads. Refer to => [ Brake Pads ] Brake Pads

- Remove the bolts - 13 - and then remove the brake carrier.






- Remove bolt - 19 -.

- Remove the brake disc.

- Clean the brake disc and the wheel hub before installing the brake disc.

Installing

Replace the bolts. Allocation, refer to the Electronic Parts Catalog (ETKA).

Pay attention to the arrow on the brake disc showing the direction of travel and to the left and right installed location when installing the brake discs.

- Place the brake disc on the hub.

Do not tilt the brake disc when mounting it on the wheel hub.

- Install the bolt - 19 - and tighten it to 9 Nm.






- Install the brake carrier - 12 -.

- Tighten the brake carrier with new bolts - 13 -.

- Install brake pads. Refer to => [ Brake Pads ] Brake Pads.

Make sure the contact for the brake pad wear display fits correctly in the clip inside the inner brake pad.






- Install the brake line in the bracket.

Make sure the brake hose is routed correctly. Make sure the brake hose is not blocked, bent or rubbing against the vehicle.

- Connect wear indicator connector.

- Install the electrical connection for the brake pad wear display in the bracket.

- Install wheels.

- Lower vehicle.

- Check brake fluid level, and fill if necessary.

After installing, press the brake pedal several times firmly to properly seat brake pads in their normal operating position.

Make sure the brakes are working correctly before driving the vehicle for the first time.