FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Charge Air Cooler Overview






Charge Air Cooler Overview

- Pay attention to the rules of cleanliness. Refer to => [ Clean Working Conditions ] Clean Working Conditions.

If there are small impressions on the fins. Refer to => [ Coolers, Condensers and Charge Air Coolers ] Coolers, Condensers and Charge Air Coolers.






1 Charge Air Cooler

Removing and installing, refer to => [ Charge Air Cooler ] Charge Air Cooler

If there are small impressions on the fins, refer to => [ Coolers, Condensers and Charge Air Coolers ] Coolers, Condensers and Charge Air Coolers.

2 Clamp

5.5 Nm

Reinforced

3 Air Guide Hose

To turbocharger

Must be free of oil and grease before installing

4 Clamp

5.5 Nm

Reinforced

5 Clamp

5.5 Nm

Reinforced

6 Air Guide Hose

To the intake manifold

Must be free of oil and grease before installing

7 Clamp

5.5 Nm

Reinforced

8 O-ring

Replace

9 Charge Air Pressure Sensor (G31)

Removing and installing, refer to => [ Charge Air Pressure Sensor (G31) ] Service and Repair

10 Bolt

5 Nm

11 Rubber Grommet

12 Bushing

13 Nut

9 Nm

14 Rubber Grommet

15 Clamp

5.5 Nm

Reinforced

16 Air Guide Pipe

17 Clamp

5.5 Nm

Reinforced

18 Air Guide Hose

From charge air cooler

Must be free of oil and grease before installing

19 Clamp

5.5 Nm

Reinforced

20 Bolt

7 Nm

21 Resonator

22 Rubber Grommet

23 Clamp

5.5 Nm

Reinforced

24 Air Guide Hose

To the resonator

Must be free of oil and grease before installing