02EA Transmission

Oil Pan

Special tools, testers and auxiliary items required

• Oil Collecting and Extracting Device (V.A.G 1782)

• Drip Tray for VAS 6100 (VAS 6208)

Removing


Risk of transmission damage.

• Do not run engine or tow vehicle with oil pan removed or without transmission fluid.

• Refer to => [ Repair Information ] 02EA Transmission.

• Refer to => [ Clean Working Conditions ] Clean Working Conditions.

• Refer to => [ Transmission ] Transmission.

• Coat O-rings and seals with transmission fluid. Other lubricants can cause malfunctions or transmission failure.

- Drain the transmission fluid. Refer to => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair.




Risk of injury through fan turning on automatically.

• Separate electrical connections before working on the fan shroud.

- Separate electrical connections - 1 - for fans below the fan shroud.






- Pull out bolts - arrows - and pull the fan shroud downwards with fans.

4-Cylinder 2.0L TFSI Vehicles

- Remove air guide hose to charge air cooler by loosening hose clamps - 1 and 2 -.






All Vehicles:


Risk of burning due to hot steam and hot coolant.

• When engine is warm, the cooling system is under pressure.

• Reduce pressure by cover coolant expansion tank cap with cloths and carefully opening.

- Open coolant expansion tank cap.






- Separate electrical connection - 2 - on the Engine coolant temperature sensor on radiator (G83).






- Place (VAS 6208) under the engine.

- Remove coolant hose below - 1 - from cooler, to do this lift the clamp, drain coolant.

- Remove the nuts - arrows - and the bracket on the front side of the transmission fluid pan.






• The threaded bolts are welded to the front of the oil pan.

- If installed, remove guard plate at bottom of transmission - arrows -.







There is a risk of destroying the control module (Mechatronic) with static discharge.

• Do not touch contacts in transmission connector with hands.

- To discharge static, touch vehicle ground with hand (without glove).

- Disconnect the connector - 4 - on the transmission by turning screw connection counterclockwise.






• Ignore - 1, 2, 3 -.

- Place the (V.A.G 1782) under the transmission.






- Loosen the bolts - arrows - diagonally.

- Remove the oil pan - A - with oil pan gasket and let gear oil remaining in oil pan drain into the used (V.A.G 1782).

Installing

Install in reverse order, paying attention to the following:

• Tightening specification and sequence => [ Oil Pan - Tightening Specification and Sequence ] Oil Pan, Mechatronic and Transmission Fluid Pump Overview.

• Replace oil pan seal and bolts.

• Replace O-rings - arrows - on DSG transmission mechatronic (J743) connector.






- Clean sealing surfaces; they must be free from oil or grease.

- Coat O-rings on DSG transmission mechatronic connector with gear oil.

• Make sure the new oil pan seal is correctly seated.

• Do not jam lines when installing the oil pan.

- Install the oil pan - A - and gasket and tighten. Tightening specification and sequence => [ Oil Pan - Tightening Specification and Sequence ] Oil Pan, Mechatronic and Transmission Fluid Pump Overview.






• When positioning oil pan, ensure electrical wires are not pinched.

- Connect the connector of the DSG transmission mechatronic and engage the retainer by turning.

- Install the particulate fan shroud.


Risk of damage to the engine through overheating.

• Since the coolant was drained, only fill up the transmission fluid and do not yet start the engine.

• First start the motor when the coolant is filled for the engine cooling.

- Fill the transmission fluid. Refer to => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair.





- Be sure to follow the procedure for connecting the battery and afterwards.

- Fill up coolant.

- Refer to => [ Transmission Fluid, Checking and Filling ] Transmission Fluid, Checking and Filling.