FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Charge Air Cooler Overview






Charge Air Cooler Overview

The hose supports, air guide pipes and hoses must be free of oil and grease before installing.

Secure all hose connections with hose clamps of the same type as those equipped by the factory.

To mount the charge hoses on their connectors securely, spray the bolts on the used clamps with rust remover before installing.

If there are small impressions on the fins. Refer to => [ Coolers, Condensers and Charge Air Coolers, Installing ] Coolers, Condensers and Charge Air Coolers, Installing.






1 Bolt

5 Nm

2 Bearings

For the charge air cooler

3 Charge Air Cooler

4 Charge Air Pipe

Assembly of hose connections with connection couplings, refer to => [ Hose Connections with Connector Couplings, Assembling ] Service and Repair

5 Bolt

10 Nm

6 Charge Air Hose

Assembly of hose connections with connection couplings, refer to => [ Hose Connections with Connector Couplings, Assembling ] Service and Repair

7 Clamp

8 Charge Air Hose

To the throttle valve control module (J338)

9 Clamp

10 Bolt

10 Nm

11 Charge Air Pipe

12 Clamp

13 Charge Air Hose

Assembly of hose connections with connection couplings, refer to => [ Hose Connections with Connector Couplings, Assembling ] Service and Repair

14 Seal

Replace

15 Charge Air Pressure Sensor (G31)

Removing and installing, refer to => [ Charge Air Pressure Sensor (G31) ] Service and Repair

16 Bolt

5 Nm

17 Bolts

10 Nm