Crankshaft Overview
Crankshaft Overview
• Secure engine to assembly stand using engine and transmission holder (VAS 6095) when performing repair work. Refer to => [ Engine, Securing on Assembly Stand ] Engine, Securing to Assembly Stand.
1 Cylinder Block
2 Bearing Shell for Cylinder Block
• With lubricating groove
• Do not interchange used bearing shells (mark)
• Crankshaft bearing shell identification, refer to => [ Crankshaft Bearing Shells Allocation ] Crankshaft Bearing Shells Allocation
3 Crankshaft
• After removal, place in such a way it does not rest on sensor wheel item - 8 - and damage it
• If the crankshaft is being replaced, then the bearing shells must be allocated to the bearing cover. Refer to => [ Crankshaft Bearing Shells Allocation ] Crankshaft Bearing Shells Allocation.
• Axial clearance, refer to => [ Crankshaft Axial Clearance, Measuring ] Crankshaft Axial Clearance, Measuring
• Radial clearance, refer to => [ Crankshaft Radial Clearance, Measuring ] Crankshaft Radial Clearance, Measuring
• Do not turn crankshaft when measuring radial play
• Crankshaft Dimensions, refer to => [ Crankshaft Dimensions ] [1][2]Crankshaft, Engine
4 Bearing Shell for Bearing Cap
• Without lubricating groove
• Do not interchange used bearing shells (mark)
• Crankshaft bearing shells identification, refer to => [ Crankshaft Bearing Shells Allocation ] Crankshaft Bearing Shells Allocation
5 Bolt
• Replace
6 Bearing Cap
• Bearing cap 1: Belt pulley side
• Retaining tabs of bearing shells and cylinder block/bearing caps must lie above one another
7 Bolt
• 10 Nm + 90° turn
• Replace
• Replace sensor wheel every time bolts are loosened. Refer to => [ Sensor Wheel ] Service and Repair
8 Sensor Wheel
• For Engine Speed (RPM) sensor (G28)
• It is possible to install in one position only, the holes are offset.
• Replace sensor wheel every time bolts are loosened
• Removing and installing, refer to => [ Sensor Wheel ] Service and Repair
9 Thrust Washers
• For bearing 3
10 Bolt
• Replace
Crankshaft, Tightening Sequence
- Tighten the crankshaft bolts in the sequence - 1 to 5 -.
- Tighten the bolts - 1 through 10 - and - arrows A - hand-tight.
- Tighten the bolts - 1 through 10 - to 65 Nm.
- Tighten the bolts - 1 through 10 - 90° further using a rigid wrench.
- Tighten the bolts - arrows A - to 20 Nm.
- Tighten the bolts - arrows A - 90° further using a rigid wrench.