FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Turbocharger Assembly Overview






Turbocharger Assembly Overview






1 Bolt

8 Nm

2 Warm Air Collector Plate

3 Bolt

10 Nm

4 Oil Supply Line

22 Nm

Do not change the angles of the oil supply line

Install without tension

Before installing, check oil supply line for clear passage

Fill with engine oil before installing the turbocharger oil supply line on the connections

5 Vacuum Hose

Make sure it is seated correctly and is routed without kinks

To wastegate bypass regulator valve (N75)

Connection diagram for vacuum hoses. Refer to => [ Vacuum Connection Layout ] [1][2]Diagrams

6 Pressure Cell

With the charge pressure actuator position sensor (G581)

Unit with turbocharger and exhaust manifold (cannot be replaced separately)

7 Heat Shield

Replace if damaged

8 Heat Shield

9 Bracket

For wiring harness

10 Seal

Replace

11 Clamp

Replace

7 Nm

12 To the Particulate Filter

13 Gasket

Replace

Note installation position

14 Turbocharger

Unit with exhaust manifold and pressure cell (cannot be replaced separately)

Removing and installing, refer to => [ Turbocharger ] Turbocharger

15 Nut

Replace

23 Nm

Lubricate the exhaust manifold stud bolts with hot bolt paste.

16 Heat Shield

17 Hex Stud

20 Nm

18 Nut

23 Nm

19 Nut

23 Nm

20 Control Wire

23 Nm

Do not change the angles of the control line

Install without tension

21 Filter

For exhaust gas recirculation system

Removing and installing, refer to => [ Filter ] Filter

22 Brace

For the turbocharger

23 Seal

Replace

24 Banjo Bolt

Replace

60 Nm

25 O-ring

Replace

26 Oil Return Line

Install without tension

27 Bolt

15 Nm

28 Pulsation Damper

29 Connecting Pipe


Do not bend or stretch the connecting pipe decoupling element. Cracks could develop.

Install without tension

30 Nut

20 Nm

Lubricate the exhaust manifold stud bolts with hot bolt paste.

31 Connecting Pipe

32 Seal

Replace if damaged

33 Connecting Piece

34 O-ring

Replace if damaged

35 Intake Scoop

Ensure seated tightly

Clean if there are contaminants

With positive crankcase ventilation heating element (N79)

36 Bolt

8 Nm

37 Exhaust Gas Temperature Sensor 1 (G235)

Only lubricate the threads with hot bolt paste