FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Evaporator Drain Tube: Testing and Inspection






Condensation Water Drain Hose, Checking

Only one condensation water drain hose is installed in this vehicle.

On vehicles with heating (without A/C system), a sealing plug is installed to seal the opening on the body center tunnel (no condensation water hose is present).

There is no valve and no door at the end of the condensation water hose - C -.






For complaints of moisture in passenger compartment, check the following as well as condensation water drain:

- Plenum chamber water drain. Refer to=> [ Plenum Chamber Water Drain, Checking and Cleaning ] Service and Repair.

- Plenum chamber cover and cover for fresh air intake housing for correct installation and damage. Refer to=> [ Fresh Air Intake Cover ] Fresh Air Intake Cover.

- Dust and pollen filter for soiling and correct installation. Refer to=> [ Dust and Pollen Filter ] Service and Repair.

- Forced air extraction vents in luggage compartment. Refer to=> [ Passenger Compartment Forced Air Extraction, Checking ] Testing and Inspection.

- Activation and function of back pressure door. Refer to=> [ Air Flow Door Motor (V71), Function ] Air Flow Door Motor (V71), Function and recirculating air door => [ Recirculation Door Motor (V113) ] Recirculation Door Motor (V113) and Vehicle diagnosis, testing and information system (VAS5051B) under "Guided Fault Finding".

Also, if there is a complaint about moisture in the passenger compartment that only occurs when the is A/C compressor is switched on and under certain environmental conditions, check the output temperature of air from the evaporator using Vehicle diagnosis, testing and information system (VAS5051B) under "Guided Fault Finding".

- Guided Fault Finding, in "read measured values block", select the measured value for evaporator vent temperature sensor (G263).

- Check output temperature of air at evaporator under conditions reported by customer or at the following setting on the Climatronic control module (J255) , "Auto" operating mode, A/C compressor switched on (control light in A/C button lights up), temperature setting "Cold", middle fresh air blower speed at a voltage of approximately 7 volts on the Fresh Air Blower (V2) , fresh air mode (indicator light "recirculation button" does not light up) and open instrument panel vents, the air vent temperature at the evaporator.

- If the evaporator vent temperature sensor (G263) measured value is too low (colder than 0 °C for a long period of time when the ambient temperature is above 0 °C) or too high (even though the A/C is working correctly, for example: higher than 10 °C), correct the cause for the difference. Follow the procedure for checking the cooling output. Refer to => [ A/C Unit, Checking Cooling Output ] A/C Unit, Checking Cooling Output.

Condensation water hose, removing, checking

- Remove left and right center console trim and front center console.

- Carefully fold back the carpet near the condensate drain hose just enough until the drain is visible.






- Make sure the condensation water drain - B - is routed correctly and is not block with dirt or constricted.

- Cover area beneath opening - D - for condensation water drain - C -) with absorbent paper (so that any water present does not flow under carpet).

- Remove condensation water drain - B -.

- Check condensation water drain of A/C unit - A - for soiling (e.g. using a piece of wire).

- Check the distance between the insulation mat installed in the center tunnel and the end of the drain hose - B - for the condensation water - C - above the opening - D - in the floor panel. There must be enough distance so that the water can drain out of the hose - C -.

Installing

Installation is carried out in the reverse order while observing the following.

- Install the condensation water drain - B - so that it is not twisted or pinched.

- When installing the carpet, take special care that it does not compress the condensation water drain - B -.