Spoiler, Assembling

Spoiler, Assembling

• After painting, the spoiler of the TT RS is assembled from the components shown in the assembly overview.

• The spoiler is not designed for disassembly.

Special tools, testers and auxiliary items required

• Instant adhesive (AMV 195 KD 101)

• Locking compound (D 000 006)

• Cleaning solution (D 009 401 04)

• 2K-plastic-adhesive (D 180 KU2 A1)

• 3 hex socket screws M6 x 5.5 mm

Note the minimum curing time for the 2K-plastic-adhesive (D 180 KU2 A1).

Procedure






• For the correct tightening specifications; refer to => [ Rear Spoiler Assembly Overview ] Spoiler - TT RS.

• After painting, the spoiler of the TT RS is assembled with the components shown in the assembly overview.

• Painted individual spoiler components.

- Place the spoiler base plate on a soft clean surface on the workbench.

- Remove the protective film on the attachment points - arrow -.

- Rotate the spoiler base plate.






• The threaded pins point up.

- Clean the sealing cord recess with cleaning solution (D 009 401 04).

- Secure sealing cord - 1 - in the recess with instant adhesive (AMV 195 KD 101) - 2 -.

• The start and end of the sealing cord must be in the back in the center of the spoiler base plate - arrow -.

• Cut the ends of the sealing cord at an angle and glue the joint.

- Place the spoiler upper part on a soft clean surface on the workbench.






- Remove the protective film on the attachment points - arrow -.

- Clean all surfaces - arrows - that will later be in contact with double-sided adhesive tape with cleaning solution (D 009 401 04).






- Adhere double-sided adhesive tape - 1 - and - 3 - to the outside of attachment surface- 2 - on the left and right as shown in the figure.






- Screw in the hex socket screws with the dimensions - a - and - b - as centering pins in the 3 center mounting holes of the spoiler upper part.






• Dimension - a - = approximately 9.8 mm

• Dimension - b - = 5.5 mm.

- Place the spoiler center part on a soft clean surface on the workbench.






- Remove the protective films on the contact surfaces for the base plate.

- Roughen the contact surfaces for the base plate with sandpaper and clean with cleaning solution (D 009 401 04).

- Rotate the spoiler center part.






- Clean all surfaces that will later be in contact with double-sided adhesive tape with cleaning solution (D 009 401 04).

- Attach film - 1 - and double-sided adhesive tape - 3 through 6 - to spoiler center part - 2 - as shown in the figure.

- Rotate the spoiler center part with the upper part.






- Adhere ring-shaped films - arrows - to the attachment points.

- Remove all protective films of the double-sided adhesive tape and attach spoiler center part - 1 - via centering aids - 2 - to spoiler upper part - 3 -.






- Manually press the parts firmly together.

- Coat the screws including the collar with locking compound (D 000 006) and screw them in partially at the locations indicated by - arrows -.






- Tighten the screws from the inside to the outside. Remove the centering aids for this purpose.

- Position cap - 1 - on the double-sided adhesive tape on spoiler upper part - 2 -.






- Manually press the cap firmly on.

- Clean the base plate and spoiler-center part of the adhesion area- arrow - with cleaning solution (D 009 401 04).






- Position the spoiler center part with the upper part on the base plate and secure it on the left and right with two screws each - arrows -.






- Check the gap size - arrows - between spoiler base plate - 1 - and spoiler center part - 2 -, center if necessary.






- Tighten the screws - arrows - on the left and right with the specified torque. Refer to => [ (Item 22) Bolt ] Spoiler - TT RS






- Apply adhesive cartridges of 2K-plastic-adhesive (D 180 KU2 A1) on the spoiler-base plate opening - 1 -.






- Press glue into the bore hole until it comes out of the other bore hole - 2 -.

- Repeat the process on the opposite side.

• Note that the minimum curing time is 3 hours.

• The vehicle can only be used after the minimum curing time has elapsed.

- Use the glue cartridge from the installation kit to place an adhesive bead around the screw heads - arrows - of the left and right screws and spread.






- Apply an adhesive bead of 2K-plastic-adhesive (D 180 KU2 A1) with the glue from the installation kit between the markings - arrows - on the back of the spoiler base plate as shown in the figure.






- Position bridging connector - 2 - as shown in the figure between the markings - arrows - and manually press on it until the glue is firm.






• Bridging wire - 1 - must point to the left in the direction of travel.