FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Muffler: Service and Repair






Muffler Overview

Catalytic Converters and Particulate Filter






1 Bolt

23 Nm

2 Suspended Mount

Replace if damaged

Check pretension, refer to => [ Exhaust System, Installing ] Exhaust System, Installing

3 SCR - Catalytic Converter

Removing and installing, refer to => [ SCR Catalytic Converter ] SCR Catalytic Converter

4 Clamp

5 Gasket

Replace

6 Reducing Agent Injector (N474)

Removing and installing, refer to => [ Reducing Agent Injector (N474) ] Reducing Agent Injector (N474)

7 Bolt

Tightening specifications => [ (Item 1) Bolt ] Description and Operation

8 Gasket

Replace

9 Gasket

Replace

10 Bolt

23 Nm

11 Bracket

For the preliminary catalytic converter

12 Nut

Replace

23 Nm

Coat with hot bolt paste; Hot bolt paste, refer to the Parts Catalog

13 Gasket

Replace

14 Turbocharger

15 Primary Catalytic Converter

With flex joint

Do not bend the decoupling element more than 10° or it will be damaged.

Protect from shocks and impact stress

Removing and installing, refer to => [ Primary Catalytic Converter ] Primary Catalytic Converter

Install exhaust system free of stress, refer to => [ Exhaust System, Installing ] Exhaust System, Installing

16 Bolt

23 Nm

17 Nut

Replace

23 Nm

Coat with hot bolt paste; Hot bolt paste, refer to the Parts Catalog

18 Particulate Filter

With catalytic converter

With the exhaust pressure sensor 1 (G450) pressure line - item 15 - => [ (Item 15) Pressure Line for the ] Exhaust Temperature Control Overview

Removing and installing, refer to => [ Particulate Filter ] Particulate Filter

After replacing, perform "Adaptation" in "Guided Functions" vehicle diagnostic tester

19 Suspended Mount

Replace if damaged

20 Bolt

23 Nm

21 Suspended Mount

Replace if damaged

22 Bolt

23 Nm

23 Nut

23 Nm

Replace

Coat with hot bolt paste; Hot bolt paste, refer to the Parts Catalog

24 Suspended Mount

Replace if damaged

25 Bolt

23 Nm

26 Nut

23 Nm

27 Clamping Sleeve

Before tightening, align exhaust system tension-free, refer to => [ Exhaust System, Installing ] Exhaust System, Installing

Tighten threaded connections evenly.

Rear Muffler and Tail Pipes






1 Exhaust Tailpipe

Removing and installing, refer to => [ Tailpipes ] Tailpipes

2 Bolt

60 Nm

3 Suspended Mount

Replace if damaged

4 Bolt

23 Nm

5 Rear Muffler

Different versions for emissions standard EU 6 and BIN 5; allocation, refer to the Parts Catalog

Install exhaust system free of stress => [ Exhaust System, Installing ] Exhaust System, Installing

6 Bolt

23 Nm

7 Suspended Mount

Replace if damaged

8 Suspended Mount

Replace if damaged

9 Bolt

23 Nm

10 Exhaust Tailpipe

Removing and installing, refer to => [ Tailpipes ] Tailpipes

11 Bolt

60 Nm

Clamping Sleeve Location





Lower threaded connections