Engine Mount
Engine Mount
Special tools, testers and auxiliary items required
• Engine Support Bridge (10 - 222 A)
• Bracket with Spindle and Hook (10 - 222 A /10)
• Adapter (10 - 222 A /19)
• Engine Sling (2024 A) and Bracket (2024 A/1)
• Bracket (T10014)
• Engine Support Basic Set (T40091)
• Engine Support Supplement Set (T40093)
Removing
- Remove the ribbed belt tensioner. Refer to => [ Ribbed Belt Tensioner ] Service and Repair.
- Remove the air filter housing.
- Remove the air guide hose by loosening the hose clamps - arrows -.
- Remove the left and right engine mount nuts - arrow -.
- Remove the left front wheel housing liner..
- Remove the nuts and bolts - arrows - on the refrigerant line clamps.
• To position the (10 - 222 A /19) on the longitudinal members, move the refrigerant lines slightly to the side.
- Mount the (10 - 222 A) with the engine supports (T40091/3) and 2 spindles onto bolted fender edges.
• The spindles are positioned forward.
- Attach both spindles to the rear engine lifting eyes.
- Install the other components of the (10 - 222 A) as illustrated; when doing this, place the (10 - 222 A /19) on the notches in the longitudinal members.
- Slide support (T40091/2) into both connectors (T40093/4) with slide (T40093/5).
Risk of accident due to loose supporting elements.
• Secure (T40091/2) with connector pins and (T40093/4).
- Install the (T10014) into the hole in the ribbed belt tensioning element.
- Remove eyelet for the (2024 A).
- Install the bolt - 1 - into the center hole in the engine sling and secure it with a cotter pin.
- Attach the engine sling bolt to the front spindle of the engine support bridge.
- Install the bracket (2024 A/1) to the left side of the engine sling.
- Attach the (2024 A) to the right front engine lifting eye and to the (T10014).
Risk of accident due to unsecured engine sling.
• Secure the mounting hooks and pins on the engine support bridge using securing pins - arrows -.
- Raise engine until engine supports are above engine bracket threaded pins and evenly tension both spindles to achieve even weight distribution.
- Remove the left and right bolts - arrows - and remove the engine mount from the engine carrier.
Installing
Install in reverse order of removal. Note the following:
• For the correct tightening specifications, refer to => [ Subframe Overview ] Subframe Overview.
• The hose connections as well as the air guide pipes and hoses must be free of oil and grease before installing.
• Secure all hose connections with hose clamps appropriate for the model, refer to the Parts Catalog.
- Install refrigerant lines.
- Install the wheel housing liner.
- Install the air filter housing.
- Install the air duct hose and screw-type clamps. Refer to => [ Install the Air Duct Hoses and Screw-Type Clamps. ] Air Duct Pipes and Air Duct Hoses Overview, Vehicles Built Through 05.10.
- Install the ribbed belt tensioner. Refer to => [ Ribbed Belt Tensioner ] Service and Repair.