FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Sealing Flange, Transmission Side






Sealing Flange, Transmission Side

Special tools, testers and auxiliary items required

Guide Sleeve (T20097)

Sealant

Removing

Transmission removed.

- Remove dual mass flywheel. Refer to => [ Dual Mass Flywheel ] Service and Repair.

- Unhook the intermediate plate at sealing flange and at the alignment sleeves - arrows -.






- Remove the bolts - 1 through 8 -






There may be 6 bolts installed, depending on the version.

- Remove the transmission side sealing flange.

Installing

Tightening specifications, refer to => [ Transmission-Side Sealing Flange and Dual-Mass Flywheel Overview ] Transmission-Side Sealing Flange and Dual-Mass Flywheel Overview.

Silicon sealant

Note the expiration date of the silicone sealant.

The sealing flange must be installed within 5 minutes after the silicone sealant has been applied.

- Remove any sealant residue on the cylinder block using a flat blade scraper.

- Cut the tube nozzle at the front marking (nozzle diameter: approximately 2 mm).






- Apply the silicone sealant on the clean sealing surface of the new cover as illustrated.






Thickness of sealant bead: 2 to 3 mm.

The sealing flange must be installed within 5 minutes after the silicone sealant has been applied.

The sealant bead may not be thicker than specified, otherwise excess sealant could enter the oil pan and clog the oil intake tube.

- Position the (T20097) on the crankshaft pins.






- Slide the sealing flange on the crankshaft flange using the (T20097) and tighten the bolts right away, tightening sequence:

Cover with 8 bolts, refer to => [ Transmission Side Sealing Flange - Tightening Sequence, with 8 Bolts ] Transmission-Side Sealing Flange and Dual-Mass Flywheel Overview

Cover with 6 bolts, refer to => [ Transmission Side Sealing Flange - Tightening Sequence, with 6 Bolts ] Transmission-Side Sealing Flange and Dual-Mass Flywheel Overview

After installing sealing flange, the sealant must dry for approximately 30 minutes. Only after then may the engine oil be replenished.

Assemble in reverse order of disassembly.