FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Right Flange Shaft Sealing Ring and Grooved Ball Bearing






Right Flange Shaft Sealing Ring and Grooved Ball Bearing

Special tools, testers and auxiliary items required

Pressure plate (VW 401)

Pressure plate (VW 402)

Punch (VW 407)

Punch (VW 412)

Extractor lever (VW 681)

Driving sleeve (32-109)

Tube (2040)

Driver (2062)

Work procedure

- Remove right flange shaft. Refer to => [ Right Flange Shaft ] Right Flange Shaft.

Removing

Seal

- Remove securing ring - arrow A - for grooved ball bearing.





- Press flange shaft out of mounting bracket for flange shaft as shown in the illustration.





- Pull sealing ring for flange shaft out of mounting bracket using extractor lever (VW 681).

Grooved Ball Bearing

- Press grooved ball bearing out of mounting bracket.





Installing

Grooved Ball Bearing





Seal

- Press new grooved ball bearing into mounting bracket.





- Coat outer edge and sealing lip of oil seal with axle oil.

Installation position: The open side of the sealing ring faces the transmission.

- Drive in new sealing ring for right flange shaft uniformly using driver (2062) 5.5 mm below surface of mounting bracket, do not cant when doing so.

If reinstalling an old flange shaft, the seal must be driven in approximately 6.5 mm so that the new seal does not sit on the running surface of the old seal.

- Press mounting bracket with grooved ball bearing onto flange shaft.





- Insert securing ring - arrow A -.





- Install right flange shaft. Refer to => [ Right Flange Shaft ] Right Flange Shaft.

- Check gear oil level in front final drive. Refer to => [ Front Final Drive, Gear Oil
Level Checking ] .