FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Oil Pan Overview






Oil Pan Overview

If large quantities of metal particles or other deposits (caused, for example, by partial seizure of the crankshaft or connecting rod damage) are found in the engine oil, the oil passages must be cleaned thoroughly and the oil cooler replaced in order to prevent further damage from occurring.

Oil pressure, checking, refer to => [ Oil Pressure and Oil Pressure Switch, Checking ] Testing and Inspection.

Balance shaft module, oil pump, refer to => [ Balance Shaft Module with Oil Pump Overview ] Balance Shaft Module With Oil Pump Overview

Oil filter bracket, refer to => [ Oil Filter Bracket Overview ] Oil Filter Bracket Overview






1 Bolt

Tightening sequence, refer to => [ Tightening Sequence of Front Sealing
Flange ] Front Sealing Flange Overview

2 Oil Dipstick

Oil level must not be above the max. mark!

3 Guide Tube for Oil Dipstick

4 Guide Tube

5 Intermediate Plate

6 Balance Shaft Module with Oil Pump

With pressure relief valve 12 bar

Pay attention to alignment sleeves, refer to => [ Balance Shaft Module with Oil Pump Overview ] Balance Shaft Module With Oil Pump Overview

Balance shaft module with oil pump, assembly overview, refer to => [ Balance Shaft Module with Oil Pump Overview ] Balance Shaft Module With Oil Pump Overview

Removing and installing, refer to => [ Balance Shaft Module with Oil Pump ] Balance Shaft Module With Oil Pump

7 Bolt

Replace

Note different length of bolts, refer to => [ Bolt Allocation for Balance Shaft Housing ] Balance Shaft Module With Oil Pump Overview

Tightening sequence, refer to => [ Balance Shaft Housing Tightening Sequence ] Balance Shaft Module With Oil Pump Overview

8 Bolt

Tightening sequence, refer to => [ Oil Pan Tightening Sequence ]

9 Oil Pan

Clean sealing surface before installing

Removing and installing, refer to => [ Oil Pan ] Oil Pan

10 Bolt

Tightening sequence, refer to => [ Oil Pan Tightening Sequence ]

11 Seal

Rolled onto => [ (Item 12) Oil Drain Plug ].

12 Oil Drain Plug

Replace

30 Nm

With permanent sealing ring

13 Chain Sprocket

14 Bolt

10 Nm

15 Protective Cap

16 Oil Level Thermal Sensor (G266)

17 Seal

Replace

Oil before assembling

18 Bolt

Replace

20 Nm plus an additional 90° turn

19 Chain Guard

20 Chain

21 Sealing Flange, Front

Must sit on alignment pins

Removing and installing, refer to => [ Front Sealing Flange ] Front Sealing Flange

Oil Pan Tightening Sequence





- Tighten the oil pan/cylinder block bolts - 1 through 20 - in a diagonal sequence to 5 Nm.

- Tighten the oil pan/transmission bolts - arrows - to 40 Nm.

- Tighten the oil pan/cylinder block bolts in a diagonal sequence to 15 Nm.