FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Radiator and Coolant Fan Overview






Radiator and Coolant Fan Overview

Risk of scalding due to hot steam and hot coolant.

The coolant system is under pressure when the engine is warm.

Cover the coolant reservoir cap with a cloth and then open it slowly to release the pressure in the system.

Risk of injury from coolant fan starting by itself.

Before working in fan shroud area, disconnect electrical connectors.

When the engine is warm the cooling system is under pressure. If necessary release pressure before commencing repair work.

Secure all hose connections using hose clamps appropriate for the model. Refer to the electronic parts catalog ETKA.

Hose clip pliers (V.A.G 1921) or spring type clip pliers (VAS 5024 A) are recommended for installing spring-type clamps.

Always replace gaskets and seals.

Arrows on coolant pipes and coolant hoses must line up across from each other.

If there are small impressions on the fins, refer to => [ Coolers, Condensers and Charge Air Coolers ] Coolers, Condensers and Charge Air Coolers.






1 Coolant Fan (V7)

Removing and installing, refer to => [ Coolant Fans ] Coolant Fans

2 Nut

10 Nm

3 Fan Rib

4 Upper Coolant Hose

To connection sleeve at cylinder head

5 O-ring

Replace if damaged

6 Radiator

Removing and installing, refer to => [ Radiator ] Radiator

After replacing replace entire amount of coolant

7 O-ring

Replace if damaged

8 Lower Coolant Hose

To connection for coolant regulator

9 Bolt

5 Nm

To charge air cooler

10 Nut

10 Nm

11 Bolt

5 Nm

To cooler

12 Coolant Fan 2 (V177)

Removing and installing, refer to => [ Coolant Fans ] Coolant Fans