Triple Roller Joint AAR 2600 i or 3300 i, Assembling

Triple Roller Joint AAR 2600 i or 3300 i, Assembling

Assembly

- Slide new protective boot onto drive axle.

- Press on circlip - 1 - to center of splines





- Use special tool shown in illustration.

Depending on driveshaft version, (T10065/3) must be used instead of Assembly Device (T10065/2).

Tripod roller star, pressing onto drive axle

The chamfer on star faces toward drive axle, this is used as an assembly aid.

- Before installing joint or triple roller star, splines - A - must be lightly coated with grease used in joint.





- Place triple roller star on shaft according to marking and drive on until impact.

This illustration only applies to conical drive axles - arrow -!





- Use special tool shown in illustration.

Special tool (T10065/2) must not come in contact with roller body

This illustration only applies to cylindrical drive axles - arrow -!





- Use special tool shown in illustration.

Special tool (T10065/3) must not come in contact with roller body

- Press triple roller joint onto drive axle

- Circlip must engage audibly, triple roller star must lie against circlip with no gap.

- Install circlip.





1 Pliers (commercially available)

- Press 70 grams of joint grease, from repair kit, into the reverse side of the triple roller joint.

- Lightly lubricate roller body

Make sure roller body does not tilt!

- Press joint over triple roller start with plastic hammer

Drive axle AAR 3300 i Assembly Device (T40018) is shown in illustration.





- Press remaining quantity of grease in protective boot.

- Make sure that correct seating of boot on joint.

- Boot must fit in groove and on joint contour

- Position joint in center position. See min - max position





• While positioning joint in center position, it is necessary to bleed protective boot, e.g. with a screwdriver. - Arrow -

- Install clamp.





• For a better alignment of multi-point socket head screws when installing driveshaft, clamping sleeve connecting tube - 2 - must be between joint connecting flanges - 1 -.

- Tension small clamp using Hose Clamp Pliers ( V.A.G 1275).