Power Steering Pump

Power Steering Pump

Special tools, testers and auxiliary items required

• Hose clamps up to 25 mm dia. (3094)

• Drift (3204)

• Use Spanner Wrench (3212) or Water Pump Wrench (V.A.G 1590) if necessary

• Torque Wrench (V.A.G 1331)

• Support Tool (3369)

Removing

- Remove noise insulation.

- Tension ribbed belt.

- Remove ribbed belt from power steering pump belt pulley.

- Clamp off suction and return line using Hose clamps up to 25 mm dia. (3094).





- Position drip tray underneath.

- Remove suction line.

- Remove pressure hose, SW 22 mm.





- Remove pulley of power steering pump depending on version, counterhold using Spanner Wrench (3212) do to do.

- Remove connections - arrow - on back side of power steering pump.





- Remove power steering pump

Installing

Installation is in reverse order of removal, with special attention to the following:

• Replace seals and gaskets.

• Before installing new pump on intake side, fill hydraulic oil and turn by hand until oil escapes on pressure side.

• Secure all hose connections using new hose clamps.

- Turn hub by hand until oil runs out of the pressure side.

- Fasten power steering pump to bracket.





- Install and fasten bolts - 1 -.

- Tighten bolt - arrow - on back side of power steering pump.





- Install new sealing rings onto banjo bolt.

- Tighten pressure hose banjo bolt.

- Install intake line. Installation location. Refer to => [ Power Steering System Assembly Overview ] Power Steering System Assembly Overview.

- Tighten power steering pump belt pulley.





- Install ribbed belt.

When installing ribbed belt, make sure it is seated correctly on pulleys.

- Install lock carrier. Refer to => Radiator Support Radiator Support

- Install bumper.

- Install noise insulation.

- Fill hydraulic oil.

- Start engine and check belt running.

- Check power steering fluid level. Refer to => [ Power Steering, Checking Fluid Level ] Testing and Inspection.

- Bleed steering system. Refer to => [ Steering System, Bleeding after Reconstructing ] Service and Repair

- Check steering system for leaks. Refer to => [ Steering System, Checking for Leaks ] Steering System, Checking for Leaks.