FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Shift Mechanism, Adjusting






Shift Mechanism, Adjusting

The following points are essential to ensure correct shift adjustment:

Operating and transfer elements of shift mechanism must be in proper condition.

Shift mechanism must move freely.

The transmission, clutch and clutch mechanism must be in proper condition.

Transmission in neutral position.

Procedure

- Remove shift knob with cover. Refer to => [ Shift Knob with Cover ] Shift Knob With Cover.

Vehicles with large radio slot

- Remove air conditioning operating unit.

Vehicles with small radio slot

- Raise cover - 1 - first in direction of - arrow A - and pull this out in direction of - arrow B -.





Continued for all vehicles

- Remove screws - arrow C - and then remove ashtray - 2 - from center console.

- Disconnect ashtray lighting electrical connector.

- Remove foam wedges from center console.

- Remove noise insulation upward.

- Remove shifter housing noise insulation - arrows -.





- Measure distance - a - between both threaded screws in shift mechanism





Specification: Dimension - a - = 85 mm

Measured from center of threaded screw to center of threaded screw.

- If this is not the case, adjust distance - a - as follows:

- Loosen bolt - arrow - for push rod.

You must be able to move shift lever support back and forth lightly on sliding piece.

- Adjust dimension - a - by moving shift lever bracket.

- Tighten the push rod screw - arrow -. Torque specification => [ (Item 12) Internal hex bolt - 23 Nm ] Selector Rod, Connecting Rod and Push Rod Assembly Overview

- Loosen push rod screw - arrow -.





The connection of selector rod to selector mechanism must move freely.

Align shift lever as follows:

- Center the shift lever in the ball guide.

The distance from the ball guide to the shift lever - arrows - must be equal at all places.





- Align shift lever so that it points in direction of travel and faces only very slightly (2°) toward right.





- Hold shift lever in this position.

- Tighten the shift rod bolt - arrow -. Tightening specification => [ (Item 17) Internal hex bolt - 23 Nm ] Selector Rod, Connecting Rod and Push Rod Assembly Overview.





Shift lever position must not change after tightening screw.

Checking Function

The shift lever must rest in the 3rd/4th gear gate when transmission is in neutral.

- Actuate clutch.

- Select all gears several times. Pay special attention to the R gear lock function.

You must only be able to shift into reverse gear after activating reverse gear lock.

The shift lever must move from the reverse gear gate into the 3rd/4th gear gate on its own.

Should a gear fail to engage smoothly after repeated selection, then repeat the selector adjustment.

- Install the covers and the shift knob. Refer to => [ Shift Knob with Cover ] Shift Knob With Cover.