01X Transmission
Gear Lever Adjusting
The following are requirements for correct gear lever alignment:
• Gear selector linkage must be in proper condition and undamaged.
• Gear lever must move freely.
• Transmission, clutch and clutch mechanism must be in proper condition.
• Transmission in neutral.
Procedure
- Remove gear lever knob together and boot. Refer to => [ Gear Lever Knob and Boot ] Gear Lever Knob and Boot.
Vehicles with Large Radio Slot
- Remove operating and display unit for air conditioner.
Vehicles with Small Radio Slot
- Lift trim panel - 1 - in direction of - arrow A -, then pull it out in direction of - arrow B -.
Continuation for All
- Remove bolts - arrows C - and then pull ashtray - 2 - out of center console.
- Disconnect electrical connector for ashtray light.
- Remove foam wedges from center console.
- Lift out sound insulation.
- Remove sound insulation nuts from the gear lever housing - arrows -.
- Measure distance - a - between the gear lever bearing stud and the selector housing stud.
• Specification: distance a = 85 mm
• Measure from center of one stud to center of the other.
- If distance measured is not correct, adjust dimension - a - as follows:
- Loosen bolt - arrow - for push rod.
• Rear push rod (in gear lever bearing) should move freely in both directions on slide.
- Set to distance - a - by moving rear push rod (in gear lever bearing).
- Tighten bolt for push rod - arrow - to 23 Nm.
- Loosen bolt for selector rod - arrow -.
• Connection between selector rod and gear lever should move freely.
Align Gear Lever
- Position bottom of gear lever in center of ball guide.
• Distance between ball guide and bottom of gear lever - arrows - must be equal at all points.
- Align gear lever so that it points slightly (1.5 degrees) to the right (as seen in direction of travel).
- Hold gear lever in this position.
- Tighten bolt for push rod - arrow - to 23 Nm.
• The gear lever must remain in the same position while the bolt is being tightened.
Checking Gear Lever Setting
• The gear lever should rest in the 3rd/4th gear gate when transmission is in neutral.
- Press clutch pedal.
- Select all gears several times.
- Check operation of reverse gear lock.
• The gear lever should return by itself from reverse gear gate to 3rd/4th gear gate.
If gear lever sticks or balks repeatedly when engaging a gear, perform adjustment procedure again.
- Install trim parts and gear lever knob. Refer to => [ Gear Lever Knob and Boot ] Gear Lever Knob and Boot.