FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Oil Cooler: Service and Repair






Oil Filter and Oil Cooler Component Overview





1 Locking bolt - 40 Nm

2 Seal

Replace

3 Spring

For pressure relief valve, approximately: 4 bar

4 Piston

For pressure relief valve, approximately: 4 bar

5 Gasket

Replace

6 Oil check valve

Tighten to 8 Nm.

Integrated in the oil filter bracket

7 O-ring

Replace

Push it on up to the collar on the crankcase ventilation tube => [ (Item 9) Crankcase ventilation pipe ]

8 Retaining clip

9 Crankcase ventilation pipe

10 20 Nm

Insert using locking compound; locking compound.

11 Lower coolant line

12 Locking bolt - 15 Nm

13 Seal

Cut and replace if leaking

14 Oil supply line

To turbocharger

15 Banjo fitting - 30 Nm

16 Seals

Replace

17 Oil pressure switch (F1)

Operating pressure 1.4 bar

Black insulation

Checking, refer to => [ Oil Pressure and Oil Pressure Switch, Checking ] Testing and Inspection

Tighten to 20 Nm.

18 Seal

19 15 Nm plus an additional 90° (1/4 turn)

Replace

20 Gasket

Replace

Snaps into the tabs of the oil cooler

21 Oil filter element

Observe change intervals,

Observe installation instructions for oil filter

Tighten to 20 Nm.

22 25 Nm

23 Oil cooler

See note, refer to => [ Lubrication System Components ] Removal and Replacement

ensure sufficient clearance to surrounding components

Coolant hose connection diagram, refer to => [ Coolant Hose Connection Diagram ] [1][2]Cooling System

24 Oil Filter Bracket

With pressure relief valve, approximately 4 bar

Removing and installing, refer to => [ Oil Filter Bracket ] Oil Filter Bracket