Gear Lockout Solenoid: Service and Repair

M/T Reverse Lockout Solenoid Disassembly/Reassembly

NOTE: Use fender covers to avoid damaging painted surfaces.

1. Do the battery removal procedure Removal and Replacement.

2. Remove the air cleaner assembly Service and Repair.

3. Remove the front splash shield Front Splash Shield Replacement.

4. Support the under engine/transmission with a floor jack.






5. Remove the upper transmission mount bracket bolts (A).

NOTE: Do not remove the bolt (B) from the upper transmission mount. If the bolt is removed, the upper transmission mount must be replaced as an assembly.






6. Disconnect the ground cable (A), then remove the upper transmission mount bracket (B).






7. Disconnect the reverse lockout solenoid connector (A).





8. Remove the reverse lockout solenoid (B), the select lock pin (C), and the select lock pin spring (D).

9. Remove the pin (A) and the select lock cam (B).





10. Install the components of the reverse lockout solenoid in the reverse order of removal.

11. Clean any dirt and oil from the sealing surface of the reverse lockout solenoid and the transmission housing.

12. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009 evenly to the transmission housing mating surface of the reverse lockout solenoid. Install the component within 5 minutes of applying the liquid gasket.

NOTE:

- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.





13. Install the select lock pin spring (A), the select lock pin (B), and the reverse lockout solenoid (C).





14. Connect the reverse lockout solenoid connector (D).

15. Install the upper transmission mount bracket (A) with new bolts, and connect the ground cable (B).






16. Connect the upper transmission mount bracket (A) and the upper transmission mount (B) with new bolts.

NOTE: If the bolt (C) was loosened by mistake during removal, the upper transmission mount must be replaced as an assembly.





17. Remove the floor jack that support the engine/transmission.

18. Install the front splash shield Front Splash Shield Replacement.

19. Install the air cleaner assembly Service and Repair.

20. Do the battery installation procedure Removal and Replacement.