FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair




A/C Condenser Replacement

1. Recover the refrigerant with a recovery/recycling/charging station. A/C Refrigerant Recovery

2. Remove the front bumper. Front Bumper

3. Remove the intake duct. Removal and Replacement

4. Do the battery terminal disconnection procedure. Procedures

5. Remove the bolt, then disconnect the receiver line (A) from the A/C condenser. Remove the O-ring (B).






6. Remove the bolt, then disconnect the discharge hose (A) from the A/C condenser. Remove the O-ring (B).






7. Remove the bolts and the radiator upper mount brackets (A). Remove the clips and the front bulkhead brace cover (B).






8. Remove the bolts and the A/C condenser upper mount brackets (A).






9. Remove the A/C condenser (A) by lifting it up. Be careful not to damage the radiator or the condenser fins when removing the condenser.

10. Install the A/C condenser in the reverse order of removal, and note these items:
- If you're installing a new A/C condenser, add refrigerant oil (DENSO ND-OIL 8). Technician Safety Information

- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.

- Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption.

- Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.

- Be careful not to damage the radiator or the A/C condenser fins when installing the A/C condenser.

- Charge the system. A/C System Charging

11. Do the battery terminal reconnection procedure. Procedures