Part 1
Camshafts
Removal
Drain cooling system, draining, filling, and bleeding Refer to: Cooling system - draining, charging and bleeding, B6304T4, B6324S5, B6324S4 Service and Repair
Remove the crankshaft seal, front Refer to: Crankshaft front seal, B6304T4, TF-80SC AWD, B6324S5, TF-80SC AWD, B6324S5, TF-80SC, B6324S4, TF-80SC AWD, B6324S4, TF-80SC Service and Repair
Torque: M6, 10 Nm
999 7257 Wrench 999 7257 Wrench
Rotate the crankshaft until piston No. 1 is at top dead center (TDC).
999 7271 Support 999 7271 Support
999 7261 Position sensor 999 7261 Position sensor
Remove the auxiliaries belt Refer to: Accessory Drive Belt, B6304T4 Service and Repair
Caution! The alignment procedure must be carried out in full even if only one part of the accessory drive component bracket has been removed.
999 5760 Counterhold 999 5760 Counterhold 951 2926 Bit torx 50 951 2926 Bit torx 50
999 7264 Counterhold 999 7264 Counterhold 999 7263 Counterhold 999 7263 Counterhold 999 7272 TORX 60 999 7272 TORX 60
Warning! Be prepared to collect escaping fluid.
999 5454 PRESS TOOL 999 5454 PRESS TOOL
Caution! Take extra care not to damage the mating faces.
1.
Note! Only use moderate force.
2. Caution! Take extra care when handling the component.
Caution! Note the position of the components before removal.
Installation
Caution! Make sure that the mating faces are clean and free of foreign material.
Use: Cleaning agent, 1161721
Use: Gasket solution, 1161847
Use: Emery paper, 9511024
Use: Cleaning agent, 1161721
Caution! Make sure that the oil galleries are clean and free of foreign material.
Caution! Make sure that the mating faces are clean and free of foreign material.
Use: Gasket solution, 1161847
951 2767 Roller 951 2767 Roller
Use: Chemical gasket, 1161059
Note! Make sure that these components are installed to the noted removal position.
Note! Make sure that the installation marks are aligned.
Caution! Take extra care not to damage the mating faces.
1. Caution! Take extra care when handling the component.
2.
Note! Only use moderate force.
Torque: M7, 17 Nm
Torque: M7, 17 Nm
999 7261 Position sensor 999 7261 Position sensor
Torque: M6, 10 Nm
Torque: M6, 10 Nm
Note! Do not loosen the bolts more than 2 turns.
Torque: M7, 17 Nm
Torque: M6, 10 Nm