Timing Cover: Service and Repair

Gear housing, reconditioning

Note! Some variation in the illustrations may occur, but the essential information is always correct.

Removal

Caution! The component being removed is paired to the component it is installed to. If either component is damaged, install new components.

Remove the Transmission Accessory Drive Component, rear.

Caution! The component being removed is paired to the component it is installed to. If either component is damaged, install new components.

Caution! Take extra care when handling the components.

999 5670 Pliers 999 5670 Pliers

Caution! Take extra care when handling the component.

999 7315 Puller 999 7315 Puller

Make sure that new component is installed.

999 7258 Counterhold 999 7258 Counterhold

999 7259 Puller 999 7259 Puller

Use: Drill 4 mm.

Use: Self-tapping screw.

Note! This step requires considerable force.

999 7317 Counterhold 999 7317 Counterhold
999 7329 Counterhold 999 7329 Counterhold

Remove the snap rings on both sides.

999 7318 Press tool 999 7318 Press Tool 999 7328 Press tool 999 7328 Press Tool 999 7319 Press tool 999 7319 Press Tool
Use: Hydraulic press.

999 7320 Press tool 999 7320 Press Tool 999 7337 Counterhold 999 7337 Counterhold 999 7319 Press tool 999 7319 Press Tool
This procedure releases the cam drive shaft's pulley.

999 7322 Counterhold 999 7322 Counterhold 999 7337 Counterhold 999 7337 Counterhold 999 7321 Press tool 999 7321 Press Tool

Installation

Note! do not release the transportation protection ring in the bearing!

Note! Make sure that a new component is installed.

999 7324 Press tool 999 7324 Press Tool 999 7337 Counterhold 999 7337 Counterhold 999 7323 Press tool 999 7323 Press Tool

999 7325 Press tool 999 7325 Press Tool 999 7337 Counterhold 999 7337 Counterhold 999 7326 Press tool 999 7326 Press Tool

Caution! Make sure that the area around the component is clean and free of foreign material

Use: Isopropanol, 1161721

Caution! Touching the adhesive surface will impair rebonding.

Use: Metal adhesive, 1161722

999 7328 Press tool 999 7328 Press Tool 999 7318 Press tool 999 7318 Press Tool 999 7327 Press tool 999 7327 Press Tool

999 7317 Counterhold 999 7317 Counterhold 999 7329 Counterhold 999 7329 Counterhold
Chain wheel. Refer to: Tightening torque, B6324S5 Tightening Torque

Caution! Take extra care when handling the component.

999 7316 Drift 999 7316 Drift

Note! Make sure that the mating faces are clean and free of foreign material.

Note! The component must be installed within 5 minutes of applying the sealant.

Use: Liquid gasket, 1161771

Gear housing. Refer to: Tightening torque, B6324S5 Tightening Torque

Note! Make sure that the mating faces are clean and free of foreign material.

1.
Use: Liquid gasket, 1161771

2.
Note! Make sure that a new component is installed.

3.
Note! Only use moderate force.

Note! Use a new seal.

999 7260 Drift 999 7260 Drift

999 7258 Counterhold 999 7258 Counterhold
Intermediate shaft, alternator side. Refer to: Tightening torque, B6324S5 Tightening Torque

M6. Refer to: Tightening torque, B6324S5 Tightening Torque