FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Water Pump: Service and Repair






Operation number: 26202-2

Coolant pump

Note! Some variation in the illustrations may occur, but the essential information is always correct.






Removal

Note! Removal steps in this procedure may contain installation details.

Drain the cooling system. Refer to: Cooling system - draining, charging and bleeding Service and Repair.

Disconnect the battery. Refer to: Battery, disconnecting Battery Disconnecting.


























M6. Refer to: Tightening torque, B6324S5 Tightening Torque





Use: 19 mm fixed wrench. , slacken the tensioner and relive the tension on the belt.
Use: 3 mm pin. and lock the tensioner in position.
When installing, check the belt's position on all belt grooves.





M8. Refer to: Tightening torque, B6324S5 Tightening Torque
M10. Refer to: Tightening torque, B6324S5 Tightening Torque





1. the power steering pump bracket in the transmission. M8. Refer to: Tightening torque, B6324S5 Tightening Torque
2. the power steering pump's rear stay. M8. Refer to: Tightening torque, B6324S5 Tightening Torque
3. the water pump coupling/pulley. M5. Refer to: Tightening torque, B6324S5 Tightening Torque
4. Delivery line to power steering pump. Refer to: Tightening torque, B6324S5 Tightening Torque





When removing
Remove the pins from the pulley. Rotate the power steering pump upward and rearward.
When installing
To facilitate fitting of the water pump coupling in the power steering pump pulley, turn the coupling until the spikes are in the 8 o'clock and 2 o'clock position as illustrated. Make sure that the pins stick out through the holes in the pulley.





When installing
Make sure that the coupling's spring (2) clicks in position at the bonded part of the water pump (1) and that the pins (3) enter the holes of the pulley.
Always use new centering pins (4).

Installation

To install, reverse the removal procedure

Refill the cooling system. 951 2957 Coolant Reservoir 951 2957 Coolant Reservoir with 951 2952 Cover 951 2952 Cover.