Part 2

Auxiliary lights, installation kit







































INTRODUCTION
- Read through all of the instructions before starting installation.
- Notifications and warning texts are for your safety and to minimize the risk of something breaking during installation.
- Ensure that all tools stated in the instructions are available before starting installation.
- Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.
- In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.






Auxiliary lights, installation kit




- Install the two spacer screws in the impact member together with the two nuts on the rear.
- Tighten to a torque of 24 Nm (17.7 lbf ft).. Use a torque wrench, tighten from the front and counterhold the nuts at the rear.





- Tip: The following procedure should be performed by two people.
- If the car is equipped with fog lamps, connect the connectors to these.
- Reinstall the bumper cover and make sure that all catches engage.



















Applies to cars with cooler to the turbocharger, without Bumper Bar




- Install the console.
- Install the screws.
- Install the number plate

Applies to cars with cooler to the turbocharger, with Bumper Bar




- Install the spacers.
- Install the console.
- Install the screws.
- Install the number plate

Applies to all models




- Pull out the two lock pins from the right-hand headlamp.





- Pull out the headlamp some distance and detach the connector on the rear. Place the headlamp to one side.
- Repeat the operation on the other side.





- In order to facilitate cable routing, tape the red cable (1) together with the longer auxiliary lights' cables, black and blue (2). Finally, tape the ends of the shorter auxiliary lights' cables (3).





- Undo the front ground screw inside the right-hand headlamp.
- Take out the new cable harness and connect the ground cable and tighten the bolt to 10 Nm (7.3 lbf.ft).





- Install the relay on the cable harness.
- Secure the relay and socket onto the car's existing cable harness using two cable ties.





- Route the cable harness under the front plate.





- Secure the cable harness branching point at the rear edge of the front plate using butyl tape.





- Secure the cable harness using butyl tape.





- Pull the taped cables, black and blue, through the wider holes in the grille (1). The red cable is routed by the left-hand headlight (2).
- Route the cables using a wire or string.





- Secure the cable harness with a tie strap.





- The illustration shows principal connection of the auxiliary lights. See the separate instructions for the complete method.
- Thread the cables through the lamp housing.
- Install cable terminals onto both cables.
- Fit a socket housing to the blue (BL) cable to avoid short circuits.
- Connect the blue (BL) cable to the lamp's cable.
- Connect the black (SB) cable to ground on the light insert.





- Route the cable harness to the fuse holder. Secure the cable harness using butyl tape.





- Remove the cover from the fuse box.





- Remove the cover.





- Undo the nut (1).
- Loosen the locking catches and pull up the right-hand fuse/relay holder.

Note! There are two catches on the long side.





- Push in the locking catches and lift up the left-hand fuse holder.





- Cut off the rubber teat.





- Thread the cable harness through the rubber grommet.





- Turn the left-hand fuse holder over. Install the red (RD) cable in position 28.