Electric Engine Heater, Passenger Compartment Connector

Electric engine heater, passenger compartment connector, 6 cyl



























INTRODUCTION
- Read through all of the instructions before starting installation.
- Notifications and warning texts are for your safety and to minimize the risk of something breaking during installation.
- Ensure that all tools stated in the instructions are available before starting installation.
- Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.
- In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.






Electric engine heater, passenger compartment connector, 6 cyl





- Remove the tunnel console's right-hand side panel by carefully pulling it away starting at the rear edge. It is secured with five clips.





- Fold aside the carpet and the insulation panel underneath. Uncover the right-hand side of the tunnel console's front section as well as the hole for the cowl panel rubber grommet.





- Undo the front screw in the mounting for the center console.
- Take the bracket for the passenger compartment connector socket from the kit. Tighten it in with the previously removed screw.
- Position it so that it is straight and torque tighten the screw to 24 Nm (18 lbf.ft.).





- Fold the carpet back toward the bracket.
- Take a scriber and pierce a hole in the carpet opposite the two holes in the bracket.





- Take the passenger compartment socket, a locking sleeve, and two screws from the kit. Install the passenger compartment socket on the bracket.





- Press in the locking sleeve on the passenger compartment connector socket. Slide the locking sleeve as far along the connection for the passenger compartment connector socket as possible.
- Take a carpet knife and cut a slit in the carpet just in front of the locking sleeve. Make the cut as long as the diameter of the locking sleeve.

Note! Do not damage any wiring and hoses under the carpet.

- Remove the passenger compartment connector socket from the bracket and fold the carpet to one side.














- Remove the panel. If the car has parking assistance, disconnect its connector.














- Remove the rubber seal in the cowl panel. It shall not be used again.






Applies to cars with installed engine heater
- Cut off the cable tie holding the cable joint at the cable harness.
- Detach the cable from the clips in the subframe.





- Remove the locking sleeve over the cable splice and separate the cables.






Applies to all models
- Take two clips from the kit and install them on the upper edge of the subframe, and turned in toward the subframe U-profile. Install the clips in the positions illustrated.





- Take a junction connector, joint cable for passenger compartment connector socket and three locking sleeves form the kit.
- Use low temperature grease, part no. 116.14.27, to grease the O-rings on:
- the connector to the front engine block heater socket
- both connectors on the junction connector
- the connector to the joint cable for the passenger compartment connector socket

Note! Do not get any grease on the surfaces of the connector.






Applies when fitting passenger compartment connector at the same time
- Take the locking sleeves from the kit.
- Connect the cables in accordance with the following:
- Cable (1) from the engine block heater
- Cable (2) joint cable to the passenger compartment connector socket
- Cable (3) from the front engine block heater socket
- Press the cables firmly into the junction connector and press the locking sleeves in over the cable splices.





- Press the cables into the four edge clips. Tighten the junction connector into its rear hole to the existing cable harness with the cable tie.





- Loosen the hose clamps and remove the rear hose for the turbocharger.





- Pull the cable up at the side of the electric power steering pump.





- Pull the cable up towards the power steering fluid reservoir. Take the inside line to the low-speed connectors (image B).
- Secure the cable at the securing lug to the electric power steering pump.









- Continue to pull the cable up under the hose to the power steering fluid reservoir and secure with a double cable tie, and then under the pipe to the air conditioner and clamp using a double cable tie.





- Continue to route the cable as illustrated towards the cowl.





- Insert the cable towards the hole where the rubber grommet was.
- Secure with a cable tie as illustrated.





- Take the radiation shield from the kit and pull it on the routed cable.





- Take the rubber grommet and cut away the very top on the largest rubber teat.





- Lubricate the rubber grommet with low temperature grease in order to make it easier to install the cable and rubber grommet in the hole in the cowl.

Note! Do not get any grease on the surfaces of the connector.

- Thread the rubber grommet on the cable.





- Insert the cable in the passenger compartment, adapt the cable's length so that it runs out in the engine compartment and press the rubber grommet into place.
- Get a grey strip clamp from the kit and tighten the heat shield to the cable at the rubber grommet.
- Get one double strip clamp from the kit. Clamp down the cable with the heat shield to elbow on the power steering's pipe.



























Illustration A




- Route the cable onto the bracket for the passenger compartment connector socket.

Illustration B




- Route the cable from the engine compartment through the hole in the carpet.
- Grease in the O-ring with low temperature grease P/N 1161427.

Note! Ensure that no grease gets onto the connector surfaces.

- Connect the cable to the passenger compartment connector socket. Press a locking sleeve (from the kit) over the joint.
- Fold the carpet back into position and install the passenger compartment connector socket using both the screws.