Part 5

Illustration A

Illustration B

- Cover the opening to the air ducts with paper to avoid chips filling into these.
- Spread out a piece of paper inside the dashboard to catch the drill chips.
- Choose LHD or RHD on the drilling template. Mark the holes in the centre using a scriber.
- Carefully predrill the holes following the template using a -3 mm (1/8") drill bit. Drill at right angles through the speaker grille and speaker bracket.
- Remove the template.

Illustration A

- Remove the loudspeaker grille as follows: Insert the special tool 999-5919-46 into the joint between the loudspeaker grille and the dashboard approximately as illustrated, until it engages.
- Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.

Illustration B

- Pull upward until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by four clips. Move the tool closer to the clips to facilitate removal.

Note! Do not damage the dashboard.

- Lift out the loudspeaker grille.

- Drill the three holes for the cradle's feet using a step drill -14 mm (9/16").

- Take the step drill and drill out the hole for the connection in the holder using a -28 mm (1 7/64") drill bit.

- Tape a piece cloth over the loudspeaker.
- Drill the corresponding hole in the loudspeaker console using a -25 mm (1") hole saw.

- Drill the holes for the cradle's stud screws using a -7 mm (9/32") drill bit.
- Remove the cloth from the loudspeaker.
- Remove the paper from the dashboard and from the air ducts.
- Remove the paper from the air duct openings.

Installation

Illustrations A and B

- Take three nuts, washer and the cradle out of the kit and secure to the loudspeaker grille.
- Tighten the cradle.

- Lift up the tunnel console and pull it back slightly.
- Unplug the big gray connector at the front.

- Lift out the centre console.

Note! Protect hand brake and gear lever when removing and installing the tunnel console.

- Unplug the connector from the 12V socket.

The new cable is routed in the same way on both left and right-hand drive cars, on the right-hand side of the tunnel console and centre console up to the area for the ventilation nozzles.
- Place the tunnel console upside down on a surface that will not damage it.
- Remove the new cable harness from the kit and connect the 12V outlet's black male connector (1) to the equivalent white female connector (2) on the routed adapter cable.
- Connect the remaining adapter cable's white male connector to the 12V outlet.

- Secure the fuse holder and connector with butyl tape on the front edge of the storage compartment.

- Clamp in the cable harness along the existing cable harness using three tie straps.

Note! Protect the hand brake and the gear shift when fitting the tunnel console.

- Push the tunnel console down into position. However, do not push it forward into position.
- Route the cable harness from the 12V outlet on the right-hand side of the tunnel console's front edge.

- Connect the large grey connectors to each other at the front of the tunnel console.

- Insert a wire spiral from the outlet where the air outlet was located and down to the right-hand side of the tunnel console.
- Tape the connector and a piece of the cable harness to the wire spiral.
- Carefully pull the cable harness up through the hole for the air outlet.

Note! Route the cable harness so there is no risk of it wearing through.

- Take out the short connection cable from the kit and connect to the newly routed cable harness.

- Pull up the cable through the hole in the loudspeaker console.

- Connect the connector in the routed cable to the connection on the cradle.

Note! Ensure the stud bolts fit in their holes before installing the grille.

- Push the cable through the holes in the grille and loudspeaker console.
- Carefully push on the loudspeaker grille with the cradle on the loudspeaker console. File out the holes for the stud bolts if necessary.
- Remove the paper from inside the dashboard and the air ducts.
- Secure the two green connectors using a piece of butyl tape in a suitable place to prevent rattling.
- Pull down all surplus cable and conceal behind the floor mat.

Finishing work