Front Bumper Reinforcement: Service and Repair

Bumper rail, front

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Removal

Removing the front bumper rail




Remove the front section. See: Front end Front End.
Remove the bracket for the power steering. It is secured using 4 M8 screws.
Hang up the unit using wire.

Remove:
- the front screw, 1 x M6, for the washer reservoir
- the horn. It is secured using 2 M6 screws
- the cable harness and washer hose from the bumper rail.

Note! Note how the washer hose and cable are routed on the rail.

Support the radiator assembly. Detach the radiator. It is secured using 4 M8 screws.
Remove the remaining 6 M8 screws for the bumper rail. Remove the bumper rail.

Installation

Note! For tightening torques, see.

Installing the front bumper rail





Install:
- the bumper rail using the 6 M6 screws. Wait before installing the 2 screws for the servo unit
- the radiator using the 4 M8 screws
- the servo unit using the 4 M8 screws
- the cable harness and washer hose on the bumper rail
- the horn using the 2 M6 screws
- the washer reservoir using the 1 M6 screw
- the front section as described in Front end Front End.
Rustproof. See: Rustproofing .