FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Part 2












Mobility Connection Package, C30

Note! Only drill through the vinyl layer and foam layer, not through the plastic layer (1) on the lower part of the dashboard as this will make the hole too large for the nuts that are to be tightened from underneath.





- Select a -25 mm (1/2") hole saw.
- Change the centre drill in the hole saw back to the original drill bit.
- Drill for the connection of the connector. Drill through all layers of the dashboard. Use a 25 mm (1")drill stop.





- Use a small screwdriver and clear the three small holes from any chips so that the underlying plastic layer appears.
- Remove the paper from the air ducts and the paper from under the dashboard. Make sure no chips are left inside the dashboard.





- Take out the cradle and insert the three stud bolts down through the holes in the dashboard's plastic layer.
- Take out the three nuts and tighten the cradle on the dashboard.





- Take out the three nuts from the kit and tighten the cradle.





- Take out the short connection cable from the kit and secure the connector to the bottom of the cradle.

Sections 21-31 apply to cars with loudspeaker grilles




- Remove the ventilation outlet by carefully inserting special tool 9995919 between the ribs and carefully pulling up the four catches on the lower edge. Carefully pry using a weatherstrip tool.





- Unplug the connector for the warning flashers and move the unit aside.





- Remove the template from the kit. Cut around the outer lines.





- Tape the template to the loudspeaker grille.


Illustrations A and B




- Cover the opening to the air ducts with paper to avoid chips filling into these.
- Spread out a piece of paper inside the dashboard to catch the swarf. Drill square to the loudspeaker grille where the holes are to be positioned.
- Choose LHD or RHD on the drilling template and carefully predrill the holes according to the template using a -3 mm (1/8") drill bit. Continue to drill through the console to the loudspeaker located 15 mm (19/32") behind the grille.
- Remove the template.






Illustrations A and B




- Remove the loudspeaker grille as follows: insert the tool, P/N 9995919, into the joint between the loudspeaker grille and the dashboard approximately as illustrated, until it engages.
- Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.




- Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by four clips. Move the tool closer to the clip to facilitate removal.

Note! Do not damage the dashboard.

- Lift out the loudspeaker grille.





- Drill the three holes for the cradle's feet using a step drill -14 mm (9/16").





- Take the step drill and drill out the hole for the connection in the holder using a -28 mm (1 7/64") drill bit.





- Tape a piece cloth over the loudspeaker.
- Drill the corresponding hole in the loudspeaker console using a -25 mm (1") hole saw.





- Drill the holes for the cradle's stud screws using a -7 (9/32") mm drill bit.
- Remove the cloth.


Illustrations A and B




- Take three nuts, washer and the cradle out of the kit and secure to the loudspeaker grille.
- Tighten the cradle.






Applies to all models




- Open the glove compartment. Carefully pry off the panel at the rear of the centre console. Use a plastic weatherstrip tool. The panel is attached by two clips on each of the short sides.
- Pull the panel away downwards.





- Apply tape to the center console to protect it during removal and installation of the glove compartment.





- Remove the panel.





- Detach the clip holding the vent from the glove compartment.





- Remove the rubber mat from the glovebox.
- Remove the 5 x screws from the opening.
- Pull the glovebox straight back in the vehicle in order to release the hidden clips, x 2, in the top edge.
- Remove the outer section of the glovebox.





- Unplug the connectors on the top.





- Remove the screws for the vent.
- Pull off the vent to the right and place to one side.





- Remove the clips at the rear edge of the soundproofing panel and remove it.





- Remove the surround from around the display and media player: Use a small screwdriver and press in the catch on one of the surround's upper corners. Carefully bend loose the surround on the same side with a plastic weatherstrip tool.

Note! Do not damage the panel and dashboard.

- Repeat the procedure for the other side and then fold the surround backwards into the vehicle. Pull the surround up until it detaches.

Hint: If the panel is difficult to remove, press the panel on both sides again and repeat the procedure starting at the other side.





- Remove the ignition control module (ICM). It is secured by hidden clips, 2 pcs.

Hint: Insert a hand behind the ICM and pull it out.

- Disconnect the two connectors. Put the display to one side.





- Apply the handbrake (1).
- Detach the panel by prying it up using a weatherstrip tool and then pull it off outwards (2).





- Fold up the tunnel console's armrest and remove the cover at the bottom.





- Remove the two screws.





- Loosen the rear edge of the panel, it should not be completely removed.





- Remove the two screws along the front edge of the tunnel console.





- Remove the front storage compartment by prying it off at the front edge using a weatherstrip tool and lifting it out.





- Carefully lift the catches at the front edge of the tunnel console.

Hint: Use special tool, P/N 9995919.





- Hold up the lock catch and at the same time slide the entire tunnel console back 20 mm, so that the two rear screws in the centre console are accessible.





- Remove the two screws.

Applies to cars with manual gearbox




- Remove the gear selector lever boot from the center console. First pry it off at the front edge using a weatherstrip tool and then unhook it at the rear edge.

Applies to all models




- Remove the two screws holding the centre console's panel to the dashboard.
- Loosen the connector to the centre console at the rear.
- Remove the center console.





- Remove the two clips securing the cables to the media player by first pressing them to the sides and then pulling them away downwards.

Note! Be careful with the optic cables so that they are not bent or stretched.





- Remove the two screws from the bottom of the media player.
- Pull out the media player and detach the connectors on the rear side.

Note! Note how the wiring is packed on the reverse. The fiber optic cables are easily damaged and must not be bent to a radius less than 25 mm (1").





- Lift up the tunnel console and pull it back slightly.
- Unplug the big gray connector at the front.