Part 1
Electric engine heater, 110 V, 5-cyl
INTRODUCTION
- NOTE! Read through the whole installation instruction before starting the work.
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section
Electric engine heater, 110 V, 5-cyl
Applies to the S40 and V50, MY -07
Preparations
- Remove the screws and the engine splash guard.
- Remove the left front wheel.
- Remove the five screws holding the bumper shell in the fender liner on the left and right-hand sides.
- Remove the nut holding the left-hand fender liner to the front member.
- Bend the front edge of the left-hand fender liner up over the brake calliper.
- Push in the centre of the five clips (1). Remove the clips.
- Remove the two screws (2).
Illustration A
- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.
Illustration B
- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.
- Detach the ends of the bumper shell on the left and right-hand sides. Grasp the end of the bumper shell inside the fender liner. Carefully pull the end of the bumper shell so that the two catches on the inside release.
- Remove the bumper shell and air baffle. Pull the bumper shell and air baffle forward until the remaining catches under the lamps release.
- Disconnect the connectors for the fog lamps if applicable.
Installing the front engine block heater socket
Illustration A, B, C and D
- Assemble the front engine block heater socket using the parts from the kit, in accordance with illustrations A, B, C and D.
- Cut off the small lug on the rear mounting plate from the kit.
Illustration A
- Insert the cable through the top hole furthest to the left in the lower front grille.
Illustration B
- Install the front engine block heater socket in the hole below, centre it in the hole
- Tighten the connector using a Torx screw (L=40 mm) and the mounting plate from the kit.
Applies to the S40 and V50, MY 07-
- Remove the seven screws from the engine splash guard.
- Remove the four screws.
- Angle out the lower section of the bumper (1).
- Pull out the air baffle from the guides on the bumper and pull it downwards slightly (2).
- Assemble the front intake with the parts from the kit.
- Cut off the small lug on the rear mounting plate from the kit.
- Insert the cable through the lowest hole furthest to the left in the lower front grille.
- Insert the heater cable behind the air baffle.
- Install the front engine block heater socket in the hole below, centre it in the hole
- Tighten the connector using a Torx screw (L=40 mm) and the mounting plate from the kit.
Steps 19 and 20 apply to the S40 and V50, all models
- Reinstall the air baffle.
- Tighten into place. Use the four screws.
- Reinstall the bumper shell using the five clips and the two screws in the upper edge.
Applies to the C70
Preparations
- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.
Applies to -2009 model year cars
- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.
Applies to 2010- model year cars
- Carefully pull the hooks to the side and remove the cover.
- Remove the screws to the air baffle.
- Push in the centre of the clips (1). Remove the clips.
- Remove the screws (2).
- Remove the left front wheel.
- Remove the five screws holding the bumper shell in the fender liner on the left and right-hand sides.
- Detach the right and left-hand end faces of the bumper.
- Grip the bumper from the inside and pull it forward in order to detach the two holders under the headlamps.
- Remove the bumper, unplug the connectors for the fog lamps and place the bumper on a surface that does not damage the paint work.
Note! Removal of the bumper is facilitated if carried out by two people.
Remove:
- the nuts
- the screw
- the left-hand fender liner.
- Remove the screws and the engine splash guard.
Installing the front engine block heater socket.
Applies to the C70 - 2009
- Cut out a hole in the bumper shell grille.
- File away any irregularities.
- Take the cable harness and thread on the protective cap's eyelet.
- Install the front engine block heater socket's connector in the mounting.
- Lift the mountings at the back in order to lock the connector.
- Install the mounting plate in the connector with the screw and nut. Do not tighten too hard, it must be possible to guide the connector into the mounting.
- Cut away the three rectangular studs on the mounting plate.
- Route the cable harness through the hole in the grille so that the front engine block heater socket's connector is in contact with the grille.
- Cut away any protrusions on the grille where the spacer washer shall be located.
- Tighten in the connector using a Torx screw with integrated washer (L=14 mm), and a spacer washer from the kit.
- Check the function. Install the protective cap on the connector.
Applies to the C70 2010-
Illustrations A and B
- Take the connector cap from the kit and position it in front of the hole to the far left at the lower edge of the grille as illustrated.
- Make marks for drilling out holes in the bumper cover through the holes in the cap.
- Drill out the holes using a - 5 mm (13/64") diameter drill bit.
- Remove any swarf.