Part 2
Steps 36 and 37 apply to left-hand drive cars
- Raise the car.
- Remove the engine splash guard.
- Remove the plug from the hole in the passenger compartment. It is located under the cowl panel's insulation.
If the car has a rubber grommet without any space for more cables:
- Remove the existing rubber grommet and replace it with the rubber grommet from the kit. Cut off the tip of one of the rubber teats.
If the car has a rubber grommet with space for more cables:
- Cut off the tip of the unused rubber teat.
- Route the cable by the cable duct (1) and along behind the drain pipe (2). Secure using a cable tie at the cable duct.
- Route the cable behind the cowl panel insulation (3) down along to the hole for the rubber grommet.
- Lubricate the cable with normal soap so that the cable slides easily in the rubber grommet.
- Thread the rubber grommet on the cable.
- Route the cable in through the hole and press in the rubber bushing in the hole so that it seals properly.
- Pull the cable again so that the correct length remains outside the passenger compartment.
- Make sure that the cable's heating hose is in contact against the rubber grommet and secure it with a tie strap.
Applies to right-hand drive cars.
- Localize the rubber bushing for the wire to the hood lock.
- Cut off the tip of an unused rubber teat.
- Insert e.g. a welding wire or a wire through the rubber bushing and tape the cable on the welding wire/wire.
- Lubricate the cable with normal soap so that the cable slides easily in the rubber grommet.
- Route the welding wire/wire and cable in through the rubber bushing.
- Adjust it so that the correct length remains outside the passenger compartment.
- Seal between the rubber grommet and cabling by fitting a tie strap around the rubber teat.
- Make sure that the cable's heating hose is in contact against the rubber grommet and secure it with a tie strap.
- Take the connector and loosen the lock.
- Install the cable ends' pins in the connector
1. 1. Blue (BL)
2. 2. Green (GN)
3. 3. Violet (VO)
4. 4. Yellow (Y)
5. 5. White (W)
6. 6. Black (SB)
- Press back the connector's catch.
- Take the long cable from the kit and connect it to the connector which has just been prepared.
- Guide the cable down between the carpet and the door sill as far as possible to the floor and route it along the right-hand side of the car on to the rear edge of the right-hand rear door's opening.
- Route the cable by the front right-hand seat mounting on the right-hand seat in the second row of seats.
- Pull away the mat from the front edge of the right-hand side panel in the cargo compartment.
- Route the cable harness along the right side of the right seat's placement in the second row of seats, towards the front edge of the rear wheel housing.
- Route it further on the left-hand side of the seat belt's lower mounting, between the support bracket for the right-hand seat and wheel housing, and out at the left-hand side of the wheel housing.
- Clamp the cable harness into the hole in the seat mounting front member, and in the rear hole in the horizontal panel at the right-hand side of the seat. Use tie straps (1) from the kit.
Applies to cars with three rows of seats
- Guide in a wire or cable (1) at the rear edge of the right-hand side panel and along its inside, above the load securing eyelet brackets.
- Route the wire/cable to the front edge of the side panel.
Applies to cars with three rows of seats
- Tape the cable (2) to the wire and route it on at the rear edge of the side panel.
Applies when the rear side panel must be removed to facilitate cable routing. Remove:
- four covers.
- four screws.
- one clip.
- Detach the C and D panels at the lower edge.
- Pull the side panel away and lift it off.
Applies to cars with two rows of seats
- Route the cable on the left-hand side of the seat belt's mounting at the front edge of the wheel housing, inside the carpet at the front edge of the side panel, between the side panel and the rear cargo floor support, to the tailgate.
- Continue to route the cable along the existing cable harness below the tailgate.
- Secure the cable with tie straps from the kit.
- Loosen the control module that is attached with Velcro tape.
- Connect the routed cable's connector to the middle connection.
- Reinstall the control module.
- Return to the work with the bumper casing.
- Remove the protective film from one side of the double-backed tape.
- Install the tape on the four holders.
- Remove the remaining protective film on one of the holders.
- Install the centering tool in the holder according to figure.
- Press in the holder in the bumper casing.
Note! The holders shall be installed facing in the direction as shown in the figure.The holders must be installed horizontally and in line with the bumper casing.
- Repeat the steps 47-48 for the other holders.
- Reinstall the trim panel.
- Loosen the plastic foam support from the bumper casing's inner casing and place it in the outer casing.
- Reinstall the sealing rings on the sensors.
- Install the sensors and plug in the connectors (1).
- Place the cable harness between the plastic foam support and outer casing (2).
Left outer sensor
- Clean the surface by the arrow with isopropanol and then apply primer to get better adhesion.
- Attach the cable harness with butyl tape at the marked point.
Left inner sensor
- Attach the cable harness with butyl tape at the marked points.
Right inner sensor
- Attach the cable harness with butyl tape at the marked points.
Right outer sensor
- Attach the cable harness with butyl tape at the marked points.
Note! The cable may not end up on the cover for the towing eye (1).
- Assemble outer and inner casing and, at the same time, insert the cable harness through the inner casing.
Note! Make sure that all catches fully engage.
- Reinstall the headlight washers.
- Hold the bumper up against the car and connect the connector for the sensors to the connector clamped to the car.
- Reinstall the bumpers by repeating the instructions in steps 5-10 in reverse order.
- Fold back the carpet
Install:
- the sound proofing.
- the sill trim panels.
- side panel on the centre console.
- panel over the joint between the door sills.
- the seatbelt.
Note! Check that the seat belt is secure by jerking it hard in an upwards direction.
- the seat, torque screws with 50 Nm (36.8 lbf.ft).
- the seat panels.
- the side panels.
- the floor hatches.
- Turn the ignition key to position II.
- Download the software for the accessory's function.