FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Part 1













Navigation system, portable























































INTRODUCTION
- NOTE! Read through the whole installation instruction before starting the work.
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text






Navigation system, portable

Note! For information regarding the GARMIN device, see www.garmin.com.

Note! Some steps in these installation instructions are presented with illustration only.

Note!
- Sections 1-62 apply to cars without loudspeaker grilles.
- Sections 63-124 apply to cars with loudspeaker grilles.

Note! The disc marked A in the kit is used on cars with loudspeaker grilles.

Applies to cars without loudspeaker grilles

Assembling the holder

Note! Take care when handling the components, they are fragile and are easily damaged.




- Take the three screws M5x25 part no. 986957 and nuts from the kit.
- To prevent too great resistance when the nut for the holder is tightened, hold the screw and screw the nut on and off the threaded part of the screw. Carry this out on all screws and nuts.





- Take special tool 9814104 (torx driver, torx 6), and unscrew the two screws holding the connector in the holder.
- Carefully push the connector to one side with the cable to expose the bottom of the holder.





- Take the kit with the four spacers from the installation kit.
Carefully pry off the spacer using P/N 31212784. The part number (1) is on the bottom of the spacer.





- Take the three screws and insert them in the spacer fully.





- Apply pieces of butyl tape to the screws so that the screw heads do not protrude outside the spacer when installing it.


Illustration A




- Install the spacer in the bottom of the holder.

Illustration B




- Ensure that the holder's two screw turrets align between the small pins in the oblong holes in the spacer. A click should be heard when the spacer is securely in position.





- Place the connector in the bottom of the hole. The guide hole (1) in the connector's circuit board must align in the corresponding pin at the bottom of the holder and the holes (2) in the circuit board must be over the holder's screw turret.





- Take the small torx screws and carefully tighten the connector to the holder. Ensure that the connector's circuit board is properly against the screw turret and that there is no play.
- Remove the butyl tape from the screws.

Preparations




- Turn the ignition switch to position 0.
- Disconnect the battery negative lead.

Note! Wait at least three minutes before unplugging the connectors or removing other electrical equipment.





- Remove the template from the kit. Cut around the outer lines.





- Place the template with the lower edge 21 mm (53/64") from the top edge of the air outlet and centered along a line between the button for the warning flashers and the LED.
- Tape the template in position.





- Remove the ventilation outlet by carefully inserting special tool 9995919 between the ribs and carefully pulling up the four catches on the lower edge. Carefully pry using a weatherstrip tool.

Note! Pay particular care to the dashboard and the outlet ribs; these can easily be damaged. The outlet is mounted very firmly.





- Unplug the connector for the warning flashers and move the unit aside.





- Open the glovebox.
- Carefully pry off the panel inside the centre console. Use a plastic weatherstrip tool. The panel is secured by two clips on each of the short sides.
- Pull the panel away downwards.





- Remove the rubber mat and storage compartment.





- Detach the surround around the display and the media player: Press in the catch at the edge of the media player cover. Use a small screwdriver. Carefully pry off the surround at the corner. Use a plastic weatherstrip tool.

Note! Do not damage the panel and dashboard.

Repeat the operation on the other side.

Hint: If the other side does not detach, press the detached side into position again and repeat the procedure, beginning from the other side.

- Fold the surround backwards. Remove by pulling upwards.





- Press out the display module (1) from the reverse of the centre console. Use both hands and press straight back.
- Disconnect the two connectors. Put the display to one side.





- Carefully bend loose and remove the hand brake lever's panel.





- Remove the bottom cover.






Applies to cars with manual gearbox
- Remove the gear selector lever boot from the center console. First pry it off at the front edge using a weatherstrip tool and then unhook it at the rear edge.





- Loosen the gearshift knob from the shift by pressing down the knob and turning it slight more than a 1/4 turn anticlockwise and pull it up.






Applies to all models
- Remove the two screws.





- Remove the two screws along the front edge of the tunnel console.


Illustration A





Illustration B




- Carefully pull up the lock catch with special tool 9995919. At the same time, slide the whole tunnel console backward so that the two rear screws in the centre console's panel can be accessed.





- Remove the two screws.





- Remove the two screws holding the centre console to the dashboard.
- Remove the connector on the reverse of the dashboard environment panel.
- Remove the centre console's panel from the dashboard and tunnel console.





- Remove the two clips securing the cables to the media player by first pressing them to the sides and then pulling them away downwards.

Note! Make sure that the optic cables are not bent or stretched. They may not be bent with a radius less than 25 mm (1").





- Remove the two screws from the bottom of the media player.
- Pull out the media player and detach the connectors on the rear side.





- Cover the opening to the air ducts with paper to avoid chips filling into these.
- Spread out a piece of paper inside the dashboard to catch the drill chips.
- Choose LHD or RHD on the drilling template and mark the holes in the centre using a scriber.
- Take a -5mm (13/64") drill bit. Attach a 15 mm (19/32") drill stop.
- Predrill the holes according to the template. Drill square to the dashboard where the holes are to be positioned.

Note! Do not damage the dashboard.