Part 2
Mobility Connection Package
Illustration A
- Remove the loudspeaker grille as follows:
Insert the tool, part no. 9995919 in the joint between the loudspeaker grille and the dashboard approximately as illustrated, until it engages.
- Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.
Illustration B
- Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by four clips. Move the tool closer to the clip to facilitate removal.
Note! Do not damage the dashboard.
- Lift out the loudspeaker grille.
- Drill the three holes for the cradle's feet using a step drill -14 mm (9/16").
- Take the step drill and drill out the hole for the connection in the holder using a -28 mm (1 7/64") drill bit.
- Tape a piece cloth over the loudspeaker.
- Drill the corresponding hole in the loudspeaker console using a -25 mm (1") hole saw.
- Drill the holes for the holder's stud screws using a -7 (9/32") mm drill bit.
- Remove the cloth.
Illustrations A and B
- Take three nuts, washer and the cradle out of the kit and secure to the loudspeaker grille.
- Tighten the cradle.
- Open the glovebox.
- Carefully pry off the panel at the rear of the centre console. Use a plastic weatherstrip tool. The panel is attached by two clips on each of the short sides.
- Pull the panel away downwards.
- Apply tape to the center console to protect it during removal and installation of the glove compartment.
- Remove the panel.
- Detach the clip holding the vent from the glove compartment.
- Remove the rubber mat from the glovebox.
- Remove the five screws in the opening.
- Pull the glovebox straight back in the vehicle in order to release the two hidden clips in the top edge.
- Remove the outer section of the glovebox.
- Unplug the connectors on the top.
- Remove the screws for the vent.
- Pull off the vent to the right and place to one side.
- Remove the clips at the rear edge of the soundproofing panel and remove it.
- Remove the surround around the display and media player:
Press in the catch at one of the surround's upper corners. Use a small screwdriver. Carefully pry off the surround on the same side. Use a plastic weatherstrip tool.
Note! Do not damage the panel and dashboard.
- Repeat the procedure for the other side and then fold the surround backwards into the vehicle. Pull the surround up until it detaches.
Hint: If the panel is difficult to remove, press the panel on both sides again and repeat the procedure starting at the other side.
- Remove the infotainment control module (ICM). It is secured by two hidden clips.
Hint: Grip with both hands and pull.
- Disconnect the two connectors. Put the display to one side.
- Apply the Handbrake.
- Detach the panel by prying it up (1) using a weatherstrip tool and then pull it off outwards (2).
- Fold up the tunnel console's armrest and remove the cover at the bottom.
- Remove the two screws.
- Loosen the rear edge of the panel, it should not be completely removed.
- Remove the two screws along the front edge of the tunnel console.
- Remove the front storage compartment by prying it off at the front edge using a weatherstrip tool and lifting it out.
- Carefully lift the catches at the front edge of the tunnel console.
Hint: Use special tool, P/N 9995919.
- Hold up the lock catch and at the same time slide the entire tunnel console back 20 mm, so that the two rear screws in the centre console are accessible.
- Remove the two screws.
Applies to cars with manual gearbox
- Remove the gear selector lever boot from the center console. First pry it off at the front edge using a weatherstrip tool and then unhook it at the rear edge.
Applies to all models
- Remove the two screws holding the centre console's panel to the dashboard.
- Loosen the connector to the centre console at the rear.
- Remove the center console.
- Remove the two clips securing the cables to the media player by first pressing them to the sides and then pulling them away downwards.
Note! Be careful with the optic cables so that they are not bent or stretched.
- Remove the two screws from the bottom of the media player.
- Pull out the media player and detach the connectors on the rear side.
Note! Note how the wiring is packed on the reverse. The fibre optic cables are easily damaged and must not be bent to a radius less than 25 mm (1").
- Lift up the tunnel console and pull it back slightly.
- Unplug the big gray connector at the front.
- Lift out the console and turn it upside down.
Note! Protect hand brake and gear lever when removing and installing the tunnel console.
- Unplug the connector of the 12V socket.
- Carefully bend loose the tunnel console's rear panel using a weatherstrip tool.
- Get the USB/iPod cable from the kit. Insert the two contacts in the trailing edge of the tunnel console and into the storage compartment.
- Measure the length of the cable that is to be protrude from the bottom of the storage compartment.
- Push on the panel, ensuring the cable is not pinched.
- Take the cable harness from the kit.
- Connect the cable harness connector (1) to the connector that was disconnected from the 12V socket (2).
- Connect the remaining connector (3) for the cable harness to the 12V socket.
- Take a piece of foam tape from the kit and cut it in the centre.
- Remove the protective film.
- Wrap the foam tape around the fuse holder and connectors.
- Reinstall the panel.
- Clamp in the cable harnesses to the existing cable harness using cable ties.
- Reinstall the tunnel console, but do not slide it forward so far that it covers the rear screw holes for the centre console's panel.
- Plug in the connectors at the leading edge.
Note! Protect the hand brake and gear shift when fitting the tunnel console.
Applies to cars without loudspeaker grilles
- Insert a wire spiral from the outlet where the air inlet was located and down to the right-hand side of the tunnel console.
- Tape the connector and a piece of the cable harness to the wire spiral.
- Carefully pull the cable harness up through the hole for the air outlet.
- Connect the cable from the cradle to the routed cable.
- Secure the two green connectors using a piece of butyl tape in a suitable place to prevent rattling.
- Pull down all surplus cable and conceal under the floor mat.
- Connect the cable to the warning flashers.
- Press the air nozzles into place in the dashboard. Make sure the cradle cable is not pinched.
Applies to cars with loudspeaker grilles
- Insert a wire spiral from the outlet where the air outlet was located and down to the right-hand side of the tunnel console.
- Tape the connector and a piece of the cable harness to the wire spiral.
- Carefully pull the cable harness up through the hole for the air outlet.
- Remove the short connection cable from the kit and connect to the routed cable harness.
- Pull up the cable through the hole in the loudspeaker console.
- Connect the connector in the routed cable to the connection on the cradle.
Note! Ensure the three screws fit in their holes before securing the grille.
- Push the cable through the holes in the grille and loudspeaker bracket.
- Carefully push on the loudspeaker grille with the cradle on the loudspeaker seat. File out the holes for the stud bolts if necessary.
- Remove the paper from inside the dashboard and the air ducts.
- Secure the two green connectors using a piece of butyl tape in a suitable place to prevent rattling.
- Pull down all surplus cable and conceal behind the floor mat.
- Connect the cable to the warning flashers.
- Press the air outlets into place in the dashboard. Make sure the cable to the cradle is not pinched.
Applies to all models
- Fold the carpet to the right of the center console.
- Take the cable harness from the kit.
- Route the cables on the right-hand side of the centre console.
Note! The fibre cables must not be bent with a radius less than 25 mm (1"). Make sure the cables are routed so there is no risk of wear.
- Take the relay and two thick pieces of foam tape from the kit.
- Connect the connector from cable harness A to the relay.
- Tape the foam tape pieces around the relay.
- Place the relay between the white metal bracket (1) and the climate unit, high up on the bulkhead partition.
- Take the control module and two pieces of foam tape from the kit.
- Bend the mountings in on the control module.