Part 1

Electric engine block heater, 230V, 5 cyl



















































INTRODUCTION
- NOTE! Read through the whole installation instruction before starting the work.
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section.






Electric engine block heater, 230V, 5 cyl

Installing the front intake, applies to the S40/V50, MY -07




- Use isopropanol P/N 1161721 to clean the bumper shell where the cutting template for the front engine block heater socket is to be secured.
- Wipe dry.




- Apply a piece of tape vertically to the bumper cover. See the illustration.





- Remove the backing tape on the template from the kit.
- Press the template onto the embossing on the bumper cover. The marking (1) on the template must be opposite the front edge of the tape. The marking (2) on the template must be in line with the curve (3) at the top edge of the embossing on the bumper cover.





- Take a sharp knife. First make a thin cut along the edges of the inside of the template. This provides a groove to follow. Then cut carefully out of the bumper cover.

Note! Cut carefully. It is easy to slip with the knife and move outside the template.

- Remove the template.
- Install the protective cover for the front engine block heater socket from the kit. Check that it aligns. Adjust the hole using a knife or file as necessary.
- Smooth off the hole edges. Remove any swarf.




- Remove the seven screws holding the engine splash guard and remove the guard.




- Remove the left and right-hand front wheels.
- Remove the five screws holding the bumper cover in the wing liner on the left and right-hand sides.




- Remove the nut holding the left-hand fender liner to the front member.
- Bend the front edge of the left-hand fender liner up over the brake calliper.




- Push in the centre of the five clips (1). Remove the clips.
- Remove the two screws (2).

Illustration A




- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.

Illustration B




- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.




- Detach the ends of the bumper shell on the left and right-hand sides. Grasp the end of the bumper shell inside the fender liner. Carefully pull the end of the bumper shell so that the two catches on the inside release.
- Remove the bumper cover and air baffle. Pull the bumper cover and air baffle forwards until the remaining catches under the lamps release.
- Disconnect the connectors for the fog lamps if applicable.




- Press the protective cover (from the kit) into place in the hole cut in the bumper shell.
- Insert the cable for the front engine block heater socket together with the ground lead from the kit through the protective cover.

Illustration A




- Install the mounting and nut from the kit. Connect the connector to the front engine block heater socket. Use the connector as a counterhold when tightening.

Illustration B




- Turn the connector for the front engine block heater socket so that the cover opens forwards. Tighten the front engine block heater socket to the bumper cover.

Installing the front intake, applies to the S40/V50, MY 07-




- Remove the seven screws from the engine splash guard.




- Remove the left front wheel.
- Remove the five screws holding the bumper cover in the wing liner on the left and right-hand sides.





- Remove the four screws.





- Push in the centre of the five clips (1). Remove the clips.
- Remove the two screws (2).




- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.




- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.




- Detach the ends of the bumper cover on the left and right-hand sides. Grasp the end of the bumper cover inside the wing liner. Carefully pull the end of the bumper cover so that the two catches on the inside release.
- Remove the bumper cover and air baffle. Pull the bumper cover and air baffle forwards until the remaining catches under the lamps release.
- Disconnect the connectors for the fog lamps and parking assistance if applicable.




- Cut out the template by cutting along the outer edges of the dotted and solid line.
- place the template with the dotted section on the existing marking (periphery) on the bumper. Mark according to the new, slightly recessed marking.
- Cut off the upper dotted section of the template and finish the new marking all the way around.




- Using a sharp knife, first make a thin cut along the edges of the new marking inside of the bumper cover. Then carefully cut out the bumper cover hole.

Note! Cut carefully. It is easy to slip with the knife and move outside the markings.

- Install the protective cover for the front engine block heater socket from the kit. Check that it aligns. Adjust the hole using a knife or file as necessary.
- Smooth off the hole edges. Remove any swarf.





- Take the protective cover from the kit and press it into the hole cut in the bumper cover.
- Take the cable for the front engine block heater socket with ground lead from the kit and thread them through the protective cover.





- Install the mounting and nut from the kit. Connect the connector to the front engine block heater socket. Use the connector as a counterhold when tightening.





- Turn the front intake connector so that the cover opens forwards.
- Tighten the front engine block heater socket to the bumper shell.

Installing the front intake (C70)




- Install the protective film along the outside of the bumper's left-hand corner.




- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.




- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.




- Remove the screws to the air baffle.




- Press in the centre of the clips (1) and remove them. Remove the screws (2).




- Remove the left and right-hand front wheels.
- Remove the five screws holding the bumper cover in the wing liner on the left and right-hand sides.




- Detach the right and left-hand ends of the bumper.
- Grip the bumper from the inside and pull it forward in order to detach the two holders under the headlamps.
- Remove the bumper, unplug the connectors for the fog lamps and place the bumper on a surface that does not damage the paint work.

Hint: Removal of the bumper is facilitated if carried out by two people.




- Unscrew and remove the bolt and nuts securing the wing liner.
- Remove the wing liner.




- Remove the screws holding the engine splash guard and remove the guard.




- Locate the pre-marking on the inside of the bumper cover on the left-hand side of the car.
- Use a -10mm (3/8") drill bit to drill inside the four corners of the pre-marking.
- Take a sharp knife and carefully cut out the pre-marked area in the bumper cover on the left-hand side of the car.

Note! Cut carefully. It is easy to slip with the knife and move outside the markings.




- Remove swarf and smaller irregularities with a file. Do not damage the paint work and follow the pre-marking accurately.
- Install the box for the front engine block heater socket from the kit. Check that it aligns. Adjust the hole using a knife or file as necessary.
- File down the edges of the holes.