Overhaul

Gear selector lever assembly, reconditioning

Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Removing the center console

S60R (B5254T4 engine)
Remove the center console. See Center console, replacing Center Console, Replacing.

S60 (other engines)
Remove the center console. See Center console, replacing Center Console, Replacing (-2004) or Center console, replacing Center Console, Replacing (2005-).

Removing the gear selector assembly and cables
Remove the gear selector assembly and mechanical cables. See Gear selector lever assembly, replacing Gear Selector Lever Assembly, Replacing.

Removing gear selector components





Remove:
- the catch for the bevel arm
- bevel arm with bushing and spring
- the cover for the gear selector lever ball joint. Pull up the ball joint, gear selector lever and rubber sleeve from the gear selector assembly
- the solenoid.

Removing the old link caps from the gear selector lever




Install new link caps.
Lubricate the new link caps using grease, P/N 1161241-3.
Tap the lower cap onto the gear selector using a rubber mallet.

Lubricating and installing components in the gear selector assembly




Lubricate the gear selector lever ball joints and bevel arm bushings using grease, P/N 1161241-3.

Install:
- the rubber sleeve
- the gear selector lever with ball joints and cover
- the bevel arm with bushings, spring and retaining clip
- the solenoid.

Installing the cables and gear selector assembly
Install the mechanical cables and the gear selector assembly. See Gear selector lever assembly, replacing Gear Selector Lever Assembly, Replacing.

Installing the center console

S60R (B5254T4 engine)
Install the center console. See Center console, replacing Center Console, Replacing.

S60 (other engines)
Install the center console. See Center console, replacing Center Console, Replacing (-2004) or Center console, replacing Center Console, Replacing (2005-).