Power Steering Pump, Replacing

Power steering pump, replacing

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Removal

Preparatory work





Warning! Avoid skin contact with the oil.

Lift up the oil reservoir. Place paper under the oil reservoir for any oil spillage.
Position a container under the oil reservoir. Remove the hose with the clamp from the oil reservoir.
Drain the oil.

Removing the intake manifold.
Remove the intake manifold in accordance with: Intake manifold/gasket, replacing, B8444S Service and Repair.

Removing the auxiliaries belt/belt tensioner
Remove the auxiliaries belt.

Removing the power steering pump





Remove:
- the bolt to the pressure pipe (1)
- the pressure pipe
- the delivery hose with the clamp (2).
- the 3 x screws for the power steering pump
- the power steering pump.

Installation

Note! For tightening torques, see: [1][2]Specifications

Installing the power steering pump





Install:
- the power steering pump
- the bolts, M8 x3
- the pressure pipe. Use a new O-ring
- the screw for the pressure pipe (1). Tighten. See
- the delivery hose with the clamp (2).

Installing the auxiliaries belt/belt tensioner
Install the auxiliaries belt.

Installing the intake manifold
Install the intake manifold in accordance with: Intake manifold/gasket, replacing, B8444S Service and Repair.

Finishing

Warning! Avoid skin contact with the oil.

Install:
- the hose with the clamp to the oil reservoir
- the oil reservoir.
Fill the power steering fluid reservoir.

Note! Use Volvo power steering fluid, P/N 116 1529-1 to ensure the correct oil quality.

Hang the oil reservoir from the hood catch. Use welding wire or similar. Ensure that the hose is extended.
Turn the steering wheel between both end positions 10 times.
Check and fill with oil as necessary.
Apply the parking brake. Start the engine.
A: Turn the steering wheel slowly to the right, keep it at the end position for a maximum of 2 seconds.
B: Turn the steering wheel to the left, keep it at the end position for a maximum of 2 seconds.
Switch off the engine and wait 5 minutes. Repeat step A and B 10 times. Repeat the procedure. Switch off the engine and wait 5 minutes. Repeat step A and B 10 times.
Reinstall the oil reservoir. Check the oil level.